Maintenance (diesel) of the car Peugeot 106

Servicing specifications — diesel models
Lubricants and fluids Refer to " Weekly checks " Capacities Engine oil TUD3 engines: Excluding filter — 3.2 litres Including filter — 3.5 litres TUD5 engines: Excluding filter — 4.25 litres Including filter — 4.55...

Maintenance schedule — diesel models
Note: This maintenance schedule is a guide recommended for servicing your own vehicle. For the manufacturer's maintenance schedule, check with your local dealer. The maintenance intervals in this manual are provided...

Component location — diesel models
Underbonnet view of a 1360 cc (TUD3 engine) model Underbonnet view of a 1360 cc (TUD3 engine) model 1. Engine oil filler cap; 2. Engine oil dipstick; 3. Battery earth (negative) terminal; 4. Master cylinder/brake fluid...

Maintenance procedures — general information
This Chapter is designed to help the home mechanic maintain his/her vehicle for safety, economy, long life and peak performance. The Chapter contains a master maintenance schedule, followed by Sections dealing...

Regular maintenance
1. If, from the time the vehicle is new, the routine maintenance schedule is followed closely, and frequent checks are made of fluid levels and high-wear items, as suggested throughout this manual, the engine will be...

Engine oil and filter renewal
Note: A suitable square-section wrench may be required on some models to undo the sump drain plug. These wrenches can be obtained from most motor factors or your Peugeot dealer. 1. Frequent oil and filter changes are...

Fuel filter water draining
1. A water drain screw and tube are provided at the base of the fuel filter (see illustration). 4.1. Fuel filter drain screw (battery removed for clarity) 2. Place a suitable container beneath the drain tube, and cover...

Hose and fluid leak check
1. Visually inspect the engine joint faces, gaskets and seals for any signs of water or oil leaks. Pay particular attention to the areas around the camshaft cover, cylinder head, oil filter and sump joint faces. Bear in...

Steering and suspension check
Front suspension and steering check 1. Raise the front of the vehicle, and securely support it on axle stands (see " Jacking and vehicle support "). 2. Inspect the balljoint dust covers and the steering rack-and-pinion...

Driveshaft gaiter check
1. With the vehicle raised and securely supported on stands (see " Jacking and vehicle support "), turn the steering onto full lock, then slowly rotate the roadwheel. Inspect the condition of the outer constant velocity...

Air conditioning system refrigerant check
Warning: The system should be drained and recharged only by a Peugeot dealer or air conditioning specialist. Do not attempt to carry out the work yourself, as the refrigerant is a highly-dangerous substance ( refer to...

Fuel pick-up filter cleaning
1. Remove the fuel pick-up unit from the tank as described in Chapter 4D . Remove the filter from the base of the pick-up unit (see illustration). 9.1. The filter is clipped onto the base of the fuel pick-up unit 2....

Idle speed and anti-stall speed check and adjustment
1. The usual type of tachometer (rev counter), which works from ignition system pulses, cannot be used on diesel engines. A diagnostic socket is provided for the use of Peugeot test equipment, but this will not normally...

Emission control systems check
1. Details of the emissions control system components are given in Chapter 4E . 2. Checking consists simply of a visual check for obvious signs of damaged or leaking hoses and joints. 3. Detailed checking and testing of...

Auxiliary drivebelt check and renewal
1. On all models, only one auxiliary drivebelt is fitted. The belt drives the alternator and (where fitted) the power steering pump or air conditioning compressor. Checking the drivebeit condition 2. Apply the...

Clutch adjustment check and control mechanism lubrication
1. Check that the clutch pedal moves smoothly and easily through its full travel, and that the clutch itself functions correctly, with no trace of slip or drag. 2. Adjust the clutch as described in Chapter 6 (where...

Front brake pad check
1. Firmly apply the handbrake, then jack up the front of the car and support it securely on axle stands (see " Jacking and vehicle support "). Remove the front roadwheels. 2. For a quick check, the thickness of friction...

Handbrake check and adjustment
1. Chock the front wheels, then jack up the rear of the vehicle, and support securely on axle stands (see " Jacking and vehicle support "). 2. Apply the footbrake firmly several times to establish correct shoe-to-drum...

Fuel filter renewal
1. The fuel filter is screwed onto the underside of the filter/thermostat housing on the left hand end of the cylinder head. To improve access to the filter, remove the battery as described in Chapter 5A . 2. Cover the...

Hinge and lock lubrication
1. Work around the vehicle, and lubricate the hinges of the bonnet, doors and tailgate with a general-purpose light oil. 2. Lightly lubricate the bonnet release mechanism and exposed section of inner cable with a smear...

Road test
Instruments and electrical equipment 1. Check the operation of all instruments and electrical equipment. 2. Make sure that all instruments read correctly, and switch on all electrical equipment in turn to check that it...

Air filter renewal
1.4 litre models 1. Slacken the retaining clip and disconnect the breather hose from the left-hand end of the air cleaner cover (see illustration). 19.1. Slacken the retaining clip and disconnect the breather hose from...

Rear brake shoe check
1. Remove the rear brake drums, and check the brake shoes for wear or contamination. At the same time, also inspect the wheel cylinders for signs of leakage, and the brake drum for signs of wear. Refer to the relevant...

Manual transmission oil level check
1. Park the car on a level surface. The oil level must be checked before the car is driven, or at least 5 minutes after the engine has been switched off. 2. Prise out the clips and remove the access cover from the...

Coolant renewal
Cooling system draining Warning: Wait until the engine is cold before starting this procedure. Do not allow antifreeze to come In contact with your skin, or with the painted surfaces of the vehicle. Rinse off spills...

Brake fluid renewal
Warning: Brake hydraulic fluid can harm your eyes and damage painted surfaces, so use extreme caution when handling and pouring it. Do not use fluid that has been standing open for some time, as it absorbs moisture from...

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Peugeot 106 (1991-2003)