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Partner I (1996-2008) Peugeot 807 (2002-2014) Peugeot 806 (1994-2002) Peugeot J5 (1981-1993)

Repair manual for french minivans Peugeot 807

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  • Peugeot 807 (2002-2014)

This section contains a detailed service manual designed for independent repair of Peugeot 807 (Eurovans 2) vehicles, which were produced from 2002 to 2014. Here you will find descriptions of repair procedures for 2.0-liter (EW10J4, 136 hp), 2.2-liter (EW12J4, 150 hp) and 3.0-liter (ES9J4S, 204 hp) petrol engines, as well as 2.0-liter (DW10ATED4, 107/109 hp) and 2.2-liter (DW12TED4, 128 hp) diesel engines.

This manual will become your reliable assistant when working with the French minivan. In addition, this instruction is fully applicable to Citroen C8, Fiat Ulysse and Lancia Phedra cars of the same years of production.

See this manual on russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
General information
Operating instructions
Governing bodies
Instrument panel
Signal lamp panel with display
Signal lights
The entire list of articles in this category »
Maintenance
Car care
Starting the engine using an auxiliary battery
Towing a car
Jacking up a car
The entire list of articles in this category »
Troubleshooting
Identifying and troubleshooting engine faults
Identifying and troubleshooting engine lubrication system faults
Identifying and troubleshooting engine cooling system problems
Troubleshooting and troubleshooting of the gasoline injection system
The entire list of articles in this category »
Power unit
Gasoline engines
EW and ES Series Gasoline Engine Vehicles — Specifications
EW and ES Series Gasoline Engine Vehicles — General Information
Timing Belt — Removal and Installation
Accessory drive belt — removal and installation, tension adjustment
The entire list of articles in this category »
Diesel engines
DW Series Diesel Vehicles — Specifications
General information
Compression — check
V-ribbed accessory drive belt — removal and installation
The entire list of articles in this category »
Cooling and heating
Cooling, ventilation and heating system — general description
Radiator — removal and installation
Water pump — removal and installation
Coolant — draining, filling and bleeding
The entire list of articles in this category »
Fuel injection (petrol)
Fuel injection system — gasoline engines
Fuel injection system — general check
Intake manifold — removal and installation
ES9J4S Engine Intake Manifold Intake Pipe — Removal and Installation
The entire list of articles in this category »
Fuel system (diesel)
Power supply system — diesel engines
Power supply system — check
High-pressure fuel pump — removal and installation
Turbocharger — removal and installation
The entire list of articles in this category »
Fuel system
Fuel system — general provisions
Fuel tank, fuel pump and fuel gauge sensor — removal and installation
Fuel filter — removal and installation
Fuel rail and fuel injectors — removal and installation
The entire list of articles in this category »
Exhaust system
Exhaust system — general description
Exhaust manifold — removal and installation
Exhaust Pipes — Removal and Installation (Gasoline Engine ES9J4S)
Particulate filter — removal and installation
The entire list of articles in this category »
Ignition system
Ignition system — general description and precautions
Spark plugs — removal and installation
Ignition System — Troubleshooting
The entire list of articles in this category »
Transmission
Clutch
Clutch — General Description
Clutch — removal, installation and inspection
Clutch release fork and release bearing bushing — removal and installation
Clutch drive — removal and installation
The entire list of articles in this category »
Manual gearbox
Manual transmission — specifications
Manual transmission — general information
Gearbox — removal and installation
Gear shift mechanism — removal and installation
The entire list of articles in this category »
Automatic gearbox
Automatic transmission specifications
Automatic transmission — general information
Gearbox — removal and installation
Transmission oil — checking the level, replacement
The entire list of articles in this category »
Chassis, running gear
Brake system
Brake system — specifications
General description of the braking system
Front Brake Caliper — Removal and Installation
Rear wheel brake caliper — removal and installation
The entire list of articles in this category »
Car suspension
Suspension and steering specifications
Front suspension — general information
Shock absorber strut — removal, installation and overhaul
Front wheel hub and hub bearing — removal and installation
The entire list of articles in this category »
Steering system
Steering — General Information
Steering column — removal and installation
Steering gear — removal and installation
Transverse tie rod — removal and installation
The entire list of articles in this category »
Body and interior
Exterior (external elements)
Body and interior trim — general description and precautions
Front bumper — removal and installation
Rear bumper — removal and installation
Front fender — removal and installation
The entire list of articles in this category »
Interior (internal elements)
Front seats — removal and installation
Glove boxes — removal and installation
Heater/Air Conditioner Switch Panel — Removal and Installation
Instrument panel — removal and installation
The entire list of articles in this category »
Electrical equipment
Power devices
Electrical system — general description
Battery — Checking
Starter — removal, disassembly, inspection and installation
Generator — inspection, removal and installation
The entire list of articles in this category »
Electrical circuits
Key to all electrical circuit diagrams
Scheme 1. Starting and charging system. Cars with gasoline engines EW10J4 (RFN) and EW12J4 (3FZ) with manual transmission
Scheme 2. Starting and charging system. Cars with EW10J4 (RFN) gasoline engine and automatic transmission
Scheme 3. Central locking
The entire list of articles in this category »

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Partner I (1996-2008) 
  • General information
  • Introduction to the guide
  • Faults en route
  • Weekly checks
  • User manual
  • Maintenance (petrol)
  • Maintenance (diesel)
  • Power unit
  • Petrol engines
  • Diesel engines «XUD»
  • Diesel engines «DW»
  • Overhaul of petrol engines
  • Overhaul of diesel engines
  • Cooling and heating
  • Power and exhaust (petrol)
  • Power and exhaust (XUD diesels)
  • Power and exhaust (DW diesels)
  • Emission reduction
  • Starting and charging system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Drive shafts
  • Chassis, running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Peugeot 807 (2002-2014) 
  • General information
  • Operating instructions
  • Maintenance
  • Troubleshooting
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Cooling and heating
  • Fuel injection (petrol)
  • Fuel system (diesel)
  • Fuel system
  • Exhaust system
  • Ignition system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Chassis, running gear
  • Brake system
  • Car suspension
  • Steering system
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Power devices
  • Electrical circuits
Peugeot 806 (1994-2002) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Fuel injection (petrol)
  • Fuel system (diesel)
  • Ignition and exhaust systems
  • ECM Bosch Motronic MP 3.2
  • ECM Magneti-Marelli (MM)
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Chassis, running gear
  • Brake system
  • Car suspension
  • Steering
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Peugeot J5 (1981-1993) 
  • General information
  • Introduction to manual
  • Specifications
  • Gasoline engine
  • Engine repair
  • Lubrication system
  • Cooling system
  • Fuel system
  • Ignition system
  • Diesel engine
  • Engine repair (DB9)
  • Lubrication system (DB9)
  • Cooling system (DB9)
  • Fuel injection (DB9)
  • Engine repair (U25)
  • Lubrication system (U25)
  • Cooling system (U25)
  • Fuel injection (U25)
  • Transmission
  • Clutch
  • Gearbox
  • Drive shafts
  • Chassis, running gear
  • Steering system
  • Car suspension
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
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