Diesel engines XUD series Peugeot Partner 1

Diesel Engine Specifications
General information Designation: Engine 1.8 l (1769 cm³) — XUD7 Engine 1.9 l (1905 cm³) — XUD9 Engine codes*: 1.8 L Engine - A9A (XUD7L) 1.9L Engine - D9B (XUD9A) or DJY (XUD9Y) Cylinder diameter: 1.8L Engine - 80.00 mm...

General information about XUD diesel engines
How to use this chapter IN chapter 2B describes repair procedures that can be performed sensibly without removing the engine from the vehicle. If this information is used during a major overhaul of an engine that has...

Compression Test and Leak Test — procedure description and results analysis
Note: To perform this test, you will need a compression tester designed specifically for diesel engines. 1. If there is a drop in power or misfires that cannot be attributed to a fuel system malfunction, a compression...

Engine/Camshaft Timing Assembly Mounting Holes
Note: Do not attempt to crank the engine when the crankshaft/camshaft/high pressure fuel pump is locked. If the engine is to be left in this condition for an extended period of time, it is recommended that warning signs...

Cylinder head cover — removal and installation
Removal 1. On the 1.9L (D9B) engine, remove the air distribution housing as described in chapter 4B . 2. Disconnect the ventilation hose from the front of the cylinder head cover and, if necessary, remove the air intake...

Crankshaft pulley — removal and installation
Removal 1. Remove the accessory drive belt as described in chapter 1B . 2. To prevent the crankshaft from turning when you loosen the pulley mounting bolt, select a high gear and have an assistant fully depress the...

Timing Belt Covers — removal and installation
Removal Top caps 1. If work is to be performed that requires removal of the timing belt, remove the right engine mount bracket to the body as described in paragraph 9 . This makes access much easier. 2. Unscrew the two...

Timing belt — removal, inspection, installation and tensioning
General information 1. The timing belt drives the camshaft, high-pressure fuel pump, and coolant pump from a toothed pulley on the front end of the crankshaft. In addition, the belt drives the brake system's vacuum...

Timing Belt Pulleys — removal and installation
Timing pulley of the camshaft Removal 1. Remove the upper timing belt covers as described in paragraph 6. 2. Now you should loosen the camshaft toothed pulley mounting bolt. When unscrewing the toothed pulley mounting...

Right engine mount bracket and timing belt tensioner
General information 1. The timing belt tensioner operates under the action of a spring and plunger located in the right engine support bracket, which is bolted to the end surface of the engine. The engine mount is...

Timing Belt Idler Roller — removal and installation
Removal 1. Remove the accessory drive belt as described in chapter 1B . 2. Align the engine/camshaft assembly mounting holes as described in paragraph 3 , and lock the camshaft timing pulley, high pressure fuel pump...

Camshaft and tappets — removal, inspection and installation
Removal 1. Remove the cylinder head cover as described in paragraph 4 . 2. Remove the camshaft timing pulley as described in paragraph 8 . 3. Remove the brake system vacuum pump as described in chapter 9 . 4. The...

Valve clearances — checking and adjustment
Examination 1. The importance of correct valve clearance adjustment cannot be overestimated, as they have a significant impact on the dynamic characteristics of the engine. However, the inspection should not be regarded...

Cylinder head — removal and installation
Note: This is a complex procedure, and you should carefully read the contents of this paragraph before starting. To facilitate installation, mark the installation position of the corresponding brackets and the routing...

Oil pan — removal and installation
Removal 1. Disconnect the ground cable from the battery (see " Disconnecting the battery "). 2. Drain the engine oil, then clean and install the oil drain plug, tightening it securely. If the engine is approaching its...

Oil pump and drive chain — removal, inspection and installation
Removal 1. Remove the oil pan as described in paragraph 14 . 2. If necessary, remove the two screws and the sprocket cover from the front of the oil pump. 3. Remove the three bolts securing the oil pump to the base of...

Cuffs — replacement
Crankshaft Right cuff 1. Remove the timing belt crankshaft sprocket as described in paragraph 8 . 2. Mark the cuff installation depth. 3. Using a hook-shaped tool, pull the cuff out of the housing. Alternatively, drill...

Flywheel — removal, inspection and installation
Removal 1. Remove the gearbox as described in chapter 7 , then remove the clutch assembly as described in chapter 6 . 2. Prevent the flywheel from turning by blocking its ring gear (figure 5.2). Alternatively, install...

Engine oil cooler — removal and installation
Removal 1. Fully apply the parking brake. Raise the front of the vehicle and support it securely (see " Lifting and installing the car on supports "). 2. Drain the coolant from the cooling system as described in the...

Engine/Gearbox Mounts — inspection and replacement
Inspection 1. For ease of access, fully apply the parking brake, raise the front of the vehicle and support it securely (see " Lifting and installing the car on supports "). 2. Check the rubber of the supports for...

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Partner I (1996-2008)