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Partner I (1996-2008) Peugeot 807 (2002-2014) Peugeot 806 (1994-2002) Peugeot J5 (1981-1993)

Cylinder head cover — removal and installation (Peugeot Partner I)

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  • Partner I (1996-2008)
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  • Cylinder head cover — removal and installation
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Table of contents: Removal 🠇 Installation 🠇

Removal



1. On the 1.9L (D9B) engine, remove the air distribution housing as described in chapter 4B.

2. Disconnect the ventilation hose from the front of the cylinder head cover and, if necessary, remove the air intake duct from the intake manifold.

3. Loosen the bolt and remove the fuel hose bracket from the right end of the cylinder head cover (figure 4.3).

Figure 4.3. Removing the fuel hose bracket from the cylinder head cover

Figure 4.3. Removing the fuel hose bracket from the cylinder head cover


4. Mark the location of all brackets secured with the three cylinder head cover mounting bolts, and then unscrew them. Remove the metal and felt washers located under each bolt (figure 4.4).

Figure 4.4. Unscrew the bolts and remove them together with the washers...

Figure 4.4. Unscrew the bolts and remove them together with the washers...




5. Carefully move all hoses away from the cylinder head cover.

6. Remove the cover and rubber seal (figure 4.6). Inspect the seal for signs of damage or deterioration and replace if necessary.

Figure 4.6. ...and remove the cylinder head cover

Figure 4.6. ...and remove the cylinder head cover


Installation



7. Installation is carried out in the reverse order of removal, taking into account the following points:

(Article based on material from the website: www.PeugeotBook.ru)
  • a) Install all brackets according to the original position marked before removal.
  • b) If applicable, install the air distribution housing as described in chapter 4B.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article reviewed by editor: Nikonova Veronica
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Partner I: Diesel engines «XUD»
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Engine/Camshaft Timing Assembly Mounting Holes
Compression Test and Leak Test — procedure description and…
General information about XUD diesel engines
Diesel Engine Specifications
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Timing Belt Covers — removal and installation
Timing belt — removal, inspection, installation and tensioning
Timing Belt Pulleys — removal and installation
Right engine mount bracket and timing belt tensioner
See similar information for other Peugeot models

➨ Cylinder head cover — removal and refitting Peugeot 106 (1991-2003)
➨ Cylinder head (petrol engines 1.4 and 1.6 l, EPZ, TU5) Peugeot 207 (2006-2014)
➨ Disassembling the cylinder head (XU series engines) Peugeot 305 (1977-1989)
➨ Cylinder Head Cover — Removal and Installation Peugeot 405 (1987-1997)
➨ Cylinder head — removal Peugeot 605 (1989-2000)
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Partner I (1996-2008) 
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