Diesel engines — removal and installation 1.9 and 2.1 liter XUD diesel engines All engines are four-cylinder and have an injection system in the prechamber or in the distribution manifold. 1.9L engine (XUD9) or XUD11 is installed in the engine compartment...
Diesel engine — disassembly and assembly Before carrying out work related to engine disassembly, thoroughly clean the surface of the engine. Before doing this, all openings on the engine should be covered with a clean rag so that dirt does not get inside. It...
2.1 liter engine disassembly 1. Disconnect the engine mount by unscrewing the four mounting bolts (see illustration). 18.1 Disconnect the engine support 2 by unscrewing the four mounting bolts 1 2. Disconnect the turbocharger oil outlet pipe. 3....
2.1 liter diesel engine assembly The general requirements for the assembly of gasoline engines generally apply to this type of engine (see relevant chapter). The engine is assembled in the reverse order of disassembly, identical to the assembly of a...
Cylinder head — removal and installation Removing The cylinder head can be removed without removing the engine from the vehicle. However, keep in mind that the toothed belt will have to be partially removed. It must also be taken into account that the new head...
Valve clearance — adjustment (1.9 liter engines only) Adjusting the valves means removing the camshaft. The following procedure is for the case where the shaft is removed when removing the cylinder head. If the adjustment is performed without dismantling the engine from...
Pistons and connecting rods — removal, inspection and assembly Removing The replacement of pistons and connecting rods can only be carried out on a dismantled engine with a disconnected gearbox. All pistons have two compression rings and one oil scraper ring. Piston rings are...
Crankshaft The procedure for removing the crankshaft was given in the chapter on engine disassembly. The crankshaft has five main bearings. The main and connecting rod journals of the crankshaft can be machined once to a reduced...
Toothed belt — removal and installation The following work is carried out after the complete and partial removal of the toothed belt. When removing the motor mount, the power unit must be secured to a beam or hoist. XUD9 engines 1. Loosen the right front...