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Partner I (1996-2008) Peugeot 807 (2002-2014) Peugeot 806 (1994-2002) Peugeot J5 (1981-1993)

Engine oil cooler — removal and installation (Peugeot Partner I)

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  • Пежо
  • Partner I (1996-2008)
  • Power unit
  • Diesel engines «XUD»
  • Engine oil cooler — removal and installation
0
Table of contents: Removal 🠇 Installation 🠇

Removal



1. Fully apply the parking brake. Raise the front of the vehicle and support it securely (see "Lifting and installing the car on supports").

2. Drain the coolant from the cooling system as described in the chapter. Alternatively, clamp the coolant hoses to the oil cooler just above the radiator and be prepared for some coolant to leak out when you disconnect the hoses.

3. Place a suitable container under the oil filter. Unscrew the filter, using a special oil filter removal tool if necessary, and drain the oil into a container. If the oil filter was damaged or deformed when removed, it should be replaced. Given the low cost of a new oil filter compared to the cost of repairs to fix the damage that may occur if a reused filter develops a leak, it is recommended that the filter be replaced on a regular basis.

4. Loosen the hose clamps and disconnect the coolant hoses from the oil cooler.

5. Remove the oil cooler/oil filter mounting bolt from the cylinder block and remove the oil cooler. Note the mounting groove in the radiator flange that mates with the protrusion on the cylinder block (figure 19.5). Discard the oil cooler sealing ring; when installing, you should use a new one.

[Original is located at: PeugeotBook.ru]

Figure 19.5. Mounting bolt (A) and installation groove (B) of the oil radiator/oil filter

Figure 19.5. Mounting bolt (A) and installation groove (B) of the oil radiator/oil filter




Installation



6. Install the new O-ring into the recess at the rear of the radiator, then position the radiator toward the cylinder block.

7. Make sure that the locating groove in the radiator flange is correctly engaged with the protrusion on the cylinder block, then screw in the corresponding bolt and tighten it securely.

8. Install the oil filter. Lower the car. Bring the engine oil level up to the correct level as described in "Weekly checks".

9. Fill the cooling system or top up the coolant level as described in chapter 1B or "Weekly checks". Start the engine and check the oil cooler for signs of leaks.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article reviewed by editor: Nikonova Veronica
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Partner I: Diesel engines «XUD»
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Flywheel — removal, inspection and installation
Cuffs — replacement
Oil pump and drive chain — removal, inspection and installation
Oil pan — removal and installation
Cylinder head — removal and installation
Engine/Gearbox Mounts — inspection and replacement
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Partner I (1996-2008) 
  • General information
  • Introduction to the guide
  • Faults en route
  • Weekly checks
  • User manual
  • Maintenance (petrol)
  • Maintenance (diesel)
  • Power unit
  • Petrol engines
  • Diesel engines «XUD»
  • Diesel engines «DW»
  • Overhaul of petrol engines
  • Overhaul of diesel engines
  • Cooling and heating
  • Power and exhaust (petrol)
  • Power and exhaust (XUD diesels)
  • Power and exhaust (DW diesels)
  • Emission reduction
  • Starting and charging system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Drive shafts
  • Chassis, running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Peugeot 807 (2002-2014) 
  • General information
  • Operating instructions
  • Maintenance
  • Troubleshooting
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Cooling and heating
  • Fuel injection (petrol)
  • Fuel system (diesel)
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  • Ignition system
  • Transmission
  • Clutch
  • Manual gearbox
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  • Chassis, running gear
  • Brake system
  • Car suspension
  • Steering system
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Power devices
  • Electrical circuits
Peugeot 806 (1994-2002) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Fuel injection (petrol)
  • Fuel system (diesel)
  • Ignition and exhaust systems
  • ECM Bosch Motronic MP 3.2
  • ECM Magneti-Marelli (MM)
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Chassis, running gear
  • Brake system
  • Car suspension
  • Steering
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Peugeot J5 (1981-1993) 
  • General information
  • Introduction to manual
  • Specifications
  • Gasoline engine
  • Engine repair
  • Lubrication system
  • Cooling system
  • Fuel system
  • Ignition system
  • Diesel engine
  • Engine repair (DB9)
  • Lubrication system (DB9)
  • Cooling system (DB9)
  • Fuel injection (DB9)
  • Engine repair (U25)
  • Lubrication system (U25)
  • Cooling system (U25)
  • Fuel injection (U25)
  • Transmission
  • Clutch
  • Gearbox
  • Drive shafts
  • Chassis, running gear
  • Steering system
  • Car suspension
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
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