2. Remove the timing belt (see relevant chapter).
XU Series Gasoline Vehicles
3. Unscrew the mounting bolts and remove the water pump 1, remove the seal 2 of the pump (see illustration).
2.3 Unscrew the mounting bolts and remove the water pump 1, remove the seal 2 of the pump. XU Series Gasoline Vehicles
Attention! The water pump cannot be dismantled: the pulley, flange and pump impeller are replaced as an assembly.
Vehicles with ES9J4 engine
4. Remove pin 1, remove idler 2 and then bracket 3 (see illustration).
2.4 Remove pin 1, remove tensioner 2 and then remove bracket 3. Vehicles with ES9J4 engine
5. Remove the dynamic tensioner 4 (see illustration).
2.5 Remove dynamic tensioner 4. Cars with ES9J4 engine
6. Remove the water pump 5, remove and replace the pump seal (see illustration 2.5)
Vehicles with ZPJ series gasoline engines
Attention! On vehicles with ZPJ series gasoline engines and DK5ATE diesel engines, the water pump is driven by a ribbed belt.
7. Remove the engine protection cover (see arrows in illustration).
2.7 Remove the engine protection cover (see arrows). Vehicles with ZPJ series gasoline engines
8. Unscrew the nut 1 of the engine mount (see illustration).
2.8 Unscrew the nut 1 of the engine mount. Vehicles with ZPJ series gasoline engines
9. Raise the engine on the right side and unscrew the bolts of the support mounting bracket to the body (see arrows in illustration 2.8).
10. Remove the water pump drive belt.
11. Remove the power steering reservoir.
12. Disconnect jet link 2 (see illustration 2.8).
13. Remove support 3 engine mounts (see illustration 2.8).
14. Remove the right connecting bracket 4 engine mounts (see illustration).
2.14 Remove the right connecting bracket 4 of the engine mount. Vehicles with ZPJ series gasoline engines
15. Remove the water pump pulley bolts (see arrow A in the illustration), remove the spacer and the pulley itself.
2.15 Remove the water pump pulley bolts (see arrow A), remove the spacer and the pulley itself. Vehicles with ZPJ series gasoline engines
16. Open clamp 6, disconnect hose 5 (see illustration 2.15).
17. Remove the bolts (see arrows B in illustration 2.15) and remove the water pump.