Table of contents: XU series petrol engine vehicles 🠇 Cars with ES9J4 engine 🠇 Cars with petrol engines of the ZPJ…🠇
1. Drain the coolant.
2. Remove the timing belt of the gas distribution mechanism drive (see the relevant chapter).
XU series petrol engine vehicles
3. Unscrew the mounting bolts and remove the water pump 1, remove the pump seal 2 (see illustration).
2.3 Unscrew the mounting bolts and remove the water pump 1, remove the pump seal 2. Cars with XU series gasoline engines
Attention! The water pump cannot be disassembled: the pulley, flange and impeller of the pump are replaced as an assembly.
Cars with ES9J4 engine
4. Remove pin 1, remove tension roller 2, and then bracket 3 (see illustration).
2.4 Remove pin 1, remove tension roller 2, and then bracket 3. Cars with ES9J4 engine
5. Remove the dynamic tensioner 4 (see illustration).
2.5 Remove the dynamic tensioner 4. Cars with engine ES9J4
6. Remove water pump 5, remove and replace pump seal (see illustration 2.5)
Cars with petrol engines of the ZPJ series
Attention! On vehicles with ZPJ series petrol engines and DK5ATE diesel engines, the water pump is driven by a V-belt.
7. Remove the engine protective cover (see arrows in the illustration).
2.7 Remove the engine protective cover (see arrows). Cars with petrol engines of the ZPJ series
8. Unscrew nut 1 securing the engine mount support (see illustration).
2.8 Unscrew nut 1 of the engine mount support. Cars with petrol engines of the ZPJ series
9. Raise the engine on the right side and unscrew the bolts of the support bracket to the body (see arrows in illustration 2.8).
10. Remove the water pump drive belt.
11. Remove the power steering fluid reservoir.
12. Disconnect the jet thrust 2 (see illustration 2.8).
13. Remove engine mount support 3 (see illustration 2.8).
14. Remove the right engine mount connecting bracket 4 (see illustration).
2.14 Remove the right engine mount connecting bracket 4. Cars with ZPJ series gasoline engines
15. Unscrew the water pump pulley mounting bolts (see arrow A in the illustration), remove the spacer washer and the pulley itself.
2.15 Unscrew the water pump pulley mounting bolts (see arrow A), remove the spacer washer and the pulley itself. Cars with gasoline engines of the ZPJ series
16. Loosen clamp 6, disconnect hose 5 (see illustration 2.15).
17. Unscrew the bolts (see arrows B in illustration 2.15) and remove the water pump.