General information As a power plant on Peugeot 605 cars, a 6-cylinder ES9J4S gasoline engine can be used. The cylinder heads are at an angle of 60°to each other, which ensures the compactness of the engine. Each of the cylinder heads has...
Timing belt drive of the gas distribution mechanism — removal 1. Remove the engine compartment mudguard. 2. Remove the protective cover 1 of the motor (see illustration). 2.2 Remove the protective cover 1 of the motor 3. Disconnect the multi-pin plug 1a of the engine control unit...
Timing belt drive of the gas distribution mechanism — installation 20. Make sure the camshaft and crankshaft gears are in their original position. 21. Check the ease of movement of the rollers 13, 14, 15, 16, as well as the gears 17 of the water pump (see illustration). 2.21 Check the...
Accessory Drive Belt — Removal 1. Remove the protective cover 1 of the engine control unit 2, move the unit away from the place of work and remove the tray 3 of the unit (see illustration). 3.1 Remove the protective cover 1 of the engine control unit...
Accessory Drive Belt — Installation 6. Check the ease of movement of the tension and guide rollers. 7. Lay belt over rollers and accessory pulleys. Please note that the belt is placed on the roller 8 last (see illustration). 3.7 Lay the belt over the...
Camshafts — removal 1. Remove the intake manifold from the 4-5-6 cylinder head side. 2. Disconnect harnesses 1 and 2 (see illustration). 4.2 Disconnect harnesses 1 and 2 3. Disconnect plugs 3 (see illustration 4.2). 4. Remove the rear heat...
Camshafts — installation 23. Examine working surfaces of bearings and cams of each camshaft on presence of scratches and developed places. Replace the camshaft if such damage is found. If the cylinder head running surfaces are excessively worn,...
Camshaft oil seal — replacement 1. Remove the timing belt (see relevant chapter). 2. Install the upper right engine mount. 3. Remove the stop that was used to block the camshaft. 4. Lock the camshaft gear with a special key «A», whose catalog number...
Front crankshaft oil seal (toothed belt side) — replacement 15. Remove the timing belt (see relevant chapter). 16. Remove the clutch cover. 17. Stop the flywheel with a stop «A», whose catalog number is 0153-ZX (see illustration). Lock the crankshaft by installing a suitable...
Rear crankshaft oil seal (flywheel side) — replacement 22. Remove the gearbox (see relevant chapter). 23. Remove the clutch (see relevant chapter). 24. Unscrew the bolts 6 fastening the flywheel and remove the flywheel 7 (see illustration). 5.24 Unscrew the bolts 6...
Cylinder head — removal 1. Remove the power block (see relevant chapter). 2. Cars with cruise control. Remove the valve 1 together with the holder (see illustration). 6.2 Remove valve 1 together with holder. Vehicles with cruise control 3....
Cylinder head — installation 21. Clear contact surfaces of a head and the block of cylinders, having taken advantage of soft scrapers to remove all traces of former consolidation and a deposit. Be careful not to damage the aluminum cylinder head....
Power block — removal 1. Jack up the front of the vehicle and place it on jack stands. 2. Remove the front wheels and fender liner. 3. Drain the coolant. 4. Drain engine oil (if necessary). 5. Remove drive shafts (see relevant chapter). 6....
Power block — installation The power unit is installed in the reverse order of removal, taking into account the following: 41. Always replace self-locking nuts with new ones. 42. Main gear oil seals must be replaced after each dismantling. 43....
Engine lubrication system — general information All-weather oils are intended for engine lubrication, which eliminates the need for seasonal (summer Winter) oil change. The basis of all-weather oils is a low-viscosity single-season oil. By adding the so-called...
Oil pump — removal 1. Remove the timing belt (see relevant chapter). 2. Drain the engine oil. 3. Remove the clutch cover. 4. Lock the flywheel with a thrust shoe «A», whose catalog number is 0153-ZX (see illustration). 9.4 Lock the...
Oil pump — installation Attention! Composite oil pump gasket; Minor gasket damage can be repaired by applying SILICONE CALEGOHIE 2. 12. Install the oil pump gasket, and then the pump itself in its seat. 13. Tighten the oil pump mounting bolts...