Removal and installation of the power unit Note. The engine can be removed from the vehicle only as part of the power unit. The power unit is removed using a hydraulic lift or hoist, lifting it from the engine compartment (then the car is rolled back and the...
Dismantling and assembly of the power unit Note. Below is given only the procedure for disassembling and assembling the power unit, a detailed description of each of the operations is given in the relevant sections of the manual. Disassembly Dismantle the power...
Special tools and fixtures for engine disassembly Note. The following is the procedure for dismantling TU series engines. Due to differences in engine design, there is a difference in the dismantling procedure for engines with aluminum and cast iron cylinder blocks....
Engine disassembly Install the washed and cleaned engine on a stand for disassembly (in the absence of a stand, the engine can be fixed on a flat area). Disassemble the engine in the following order: 1. Turn away nuts of fastening of a...
Special tools and fixtures for engine assembly Warning! The assembly is described only for engines with an aluminum alloy cylinder block. Pic. 3.30. Special tools and fixtures for engine assembly: 1 - clamping plates for holding cylinder liners (used when...
Engine Assembly Assemble the engine in the following order: Pic. 3.3. Engine disassembly stand 1. Install the cylinder block on the stand (see fig. 3.3). 2. Thoroughly clean the mating surfaces and threads in the cylinder block bores....
Engine break-in after overhaul The overhauled engine is bench tested (running-in) without load on the cycle given in table. 3.4. Table 3.4. Engine break-in cycle Frequency of rotation of a cranked shaft, min -1 Break-in time at a given speed, min...
Checking the engine on a car after repair Having installed the engine on the car, carefully check the quality of the installation. Let the engine run for a while and then check: no leakage of oil, coolant and fuel in the pipeline connections, tighten the...
Cylinder block — design features Aluminum Alloy Block Engines Pic. 3.61. Aluminum alloy cylinder block: 1 - cylinder block; 2 - housing of the lower covers of the main bearings of the crankshaft Cylinder block of engines with a working volume of 1.1;...
Cylinder block — check of technical condition Thoroughly wash the cylinder block, clean the lubrication channels. After blowing and drying with compressed air, inspect the cylinder block. Cracks in any places of the cylinder block are not allowed. If there is a...
Connecting rod and piston group — design features Pic. 3.65. The main dimensions of the piston and the marks applied to the piston The piston is cast aluminium. The outer diameter of the pistons are divided into three classes (A, B, C) through 0.01 mm. The outer...
Piston assembly with connecting rod Pic. 3.69. Special tools and fixtures for assembling the connecting rod and piston group: 1 - sleeve for installing the piston in the correct position; 2 - emphasis for installing the piston pin; 3 - device for pressing...
Camshafts — design description Camshafts have two types of markings (tab. 3.12): Pic. 3.74. Camshaft markings the first is the marking on the end of the shaft A (pic. 3.74) flywheel side; the second - colored labels B, C, D. Color marking B is...
Removal and installation of a gear belt of the EW10J4 engine When removing and installing the gearbox at Peugeot service centers, use the following special tool: crankshaft locking tool - 0189-B; devices for installing camshaft hubs - 0189-AZ; belt support - 0189-K; pin for...
Removal and installation of a camshaft of the EW10J4 engine When removing and installing the gearbox at Peugeot service centers, use the following special tool: calibrated pins for fixing camshafts - 0189-A; mandrel for installing the camshaft oil seal; tube with valve tip -...
Draining and filling coolant Peugeot service centers use bottle 0173/2 to fill the coolant. Drain the coolant in the following order: Pic. 3.86. Removing the plug from the expansion tank of the cooling system: 1 - cork unscrew plug 1 (pic. 3.86)...
Recommended engine oils and their volumes Motor oils, depending on the quality, are divided into 3 types: mineral oils (ESSO UNIFLO, TOTAL ACTIVA/QUARTZ 5000); semi-synthetic oils (ESSO ULTRA, TOTAL ACTIVA/ QUARTZ 7000); synthetic oils (ESSO ULTRON, TOTAL...
Draining the oil with a vacuum pump Due to recent changes in the design of gasoline and diesel engines, it is now possible to drain the oil using a suction device (tab. 3.17). The oil is drained through the dipstick tube, which descends to the very bottom...
Removal and installation of the fuel level sensor When removing and installing the fuel level sensor at Peugeot service centers, use the following special tool: wrench for removing and installing the sleeve-nut of the fuel level sensor / fuel pump 1601-Z; tube with tip...
Removal and installation of a bulk mouth of a fuel tank Remove the fuel tank filler neck in the following order: drain the fuel from the tank using a pumping unit; place the car on a lift, hanging the rear wheels; remove the rear right wheel; remove the dirt cover; Pic....
Removal and installation of a protective cap of a cover of a fuel tank Removal of a protective cap of a cover of a fuel tank carry out in the following order: remove the fuel tank cap; take out the key; Pic. 3.101. Removing the protective cap of the fuel tank cap: 1, 2 - covers; A - ledge...
Removal and installation of the fuel tank Remove the fuel tank in the following order: relieve pressure in the fuel line; drain the fuel from the tank using a pumping unit; place the car on a lift, hanging the rear wheels; remove the rear right wheel; remove...
Exhaust gas recirculation system Exhaust gases contain a complex of harmful impurities, the release of which into the atmosphere is undesirable and is regulated by the relevant toxicity standards. Exhaust gas recirculation reduces the emission of...
General information about gasoline engines On cars of the Peugeot 206 family, gasoline engines with a working volume of 1.1 are installed; 1.4; 1.6 l or diesel engines with a working volume of 1.9; 2.0 l. The engines of the considered models are designed on the...