Gasoline car engines Peugeot 206

Removal and installation of the power unit
Note: The engine can only be removed from the vehicle as part of the power unit. The power unit is removed using a hydraulic lift or hoist, lifting it from the engine compartment (then the car is rolled back and the...

Disassembly and assembly of the power unit
Note: Below is only the order of disassembling and assembling the power unit, a detailed description of each operation is given in the relevant sections of the manual. Disassembly Disassemble the power unit in the...

Special tools and devices for engine disassembly
Note: The following is the disassembly procedure for TU series engines. Due to the differences in engine design, there is a difference in the disassembly procedure between engines with aluminum and cast iron cylinder...

Disassembling the engine
Place the washed and cleaned engine on a disassembly stand (if there is no stand, the engine can be secured on a flat surface). Disassemble the engine in the following order: 1. Loosen the cylinder head cover mounting...

Special tools and devices for engine assembly
Warning! Assembly is described only for engines with an aluminum alloy cylinder block. Figure 3.30. Special tool and devices for engine assembly: 1 - Clamping plates for holding cylinder liners (used when disassembling...

Engine assembly
Assemble the engine in the following order: Figure 3.3. Engine disassembly stand 1. Install the cylinder block on the stand (see figure 3.3). 2. Thoroughly clean the mating surfaces and threads in the cylinder block...

Running in the engine after major repairs
The repaired engine is subjected to bench tests (running-in) without load according to the cycle given in Table 3.4. Table 3.4. Engine break-in cycle Crankshaft speed, min⁻¹ Running-in time at a given rotation speed,...

Checking the engine on a car after repair
After installing the engine on the car, carefully check the quality of the installation. Let the engine run for a while, and then check: no leakage of oil, coolant and fuel in the pipe connections, tighten the...

Cylinder block — design features
Engines with aluminum alloy cylinder block Figure 3.61. Aluminum alloy cylinder block: 1 - cylinder block; 2 - housing of lower main bearing caps of crankshaft Cylinder block of engines with a working volume of 1.1; 1.4...

Cylinder block — checking technical condition
Wash the cylinder block thoroughly, clean the lubrication channels. Blow and dry with compressed air, inspect the cylinder block. Cracks in any places of the cylinder block are not allowed. If there is a suspicion of...

Connecting rod and piston group — design features
Figure 3.65. Main dimensions of the piston and marks applied to the piston The piston is aluminum, cast. According to the outer diameter, the pistons are divided into three classes (A, B, C) through 0.01 mm. The outer...

Assembling the piston with the connecting rod
Figure 3.69. Special tool and devices for assembling the connecting rod and piston group: 1 - sleeve for installing the piston in the correct position; 2 - stop for installing the piston pin; 3 - device for pressing in...

Camshafts — Design Description
Camshafts have two types of markings (table 3.12): Figure 3.74. Marking of camshafts the first one is the marking on the end of the shaft A (figure 3.74) from the flywheel side; the second one is color marks B, C, D....

Removal and installation the timing belt of the EW10J4 engine
When removing and installing the gearbox at Peugeot service centers, the following special tool is used: crankshaft Locking Tool - 0189-B; camshaft Hub Installation Tools - 0189-AZ; belt support device - 0189-K; pin for...

Removal and installation the camshaft of the EW10J4 engine
When removing and installing the gearbox at Peugeot service centers, the following special tool is used: calibrated pins for fixing camshafts - 0189-A; camshaft seal installation tool; tube with tip for valve - SHRADER...

Draining and filling coolant
Peugeot service centers use cylinder 0173/2 to fill the coolant. Drain the coolant in the following order: Figure 3.86. Removing the plug from the expansion tank of the cooling system: 1 - cork unscrew plug 1 (figure...

Recommended motor oils and their volumes
Depending on their quality, motor oils are divided into 3 types: mineral oils (ESSO UNIFLO, TOTAL ACTIVA/QUARTZ 5000); semi-synthetic oils (ESSO ULTRA, TOTAL ACTIVA/ QUARTZ 7000); synthetic oils (ESSO ULTRON, TOTAL...

Draining oil using a vacuum pump
Due to recent design changes in petrol and diesel engines, it is now possible to drain the oil using a suction device (table 3.17). Oil is drained through the dipstick tube, which goes all the way to the bottom of the...

Removal and installation the intermediate muffler on the EW10J4 engine
On the EW10J4 engine, the intermediate muffler is made as one piece with the catalytic converter. Replacing one of the elements requires cutting the exhaust system when using the proposed method. Removal To remove the...

Removal and installation the fuel level sensor
When removing and installing the fuel level sensor at Peugeot service centers, the following special tool is used: key for removing and installing the bushing-nut of the fuel level sensor/fuel pump 1601-Z; tube with tip...

Removal and installation the fuel tank filler neck
Remove the fuel tank filler neck in the following order: drain the fuel from the tank using a pumping unit; place the car on a lift, raising the rear wheels; remove the rear right wheel; remove the mudguard; Figure...

Removal and installation the protective cap of the fuel tank cover
Remove the protective cap of the fuel tank cover in the following order: remove the fuel tank cap; remove the key; Figure 3.101. Removing the protective cap of the fuel tank cover: 1, 2 - lids; A - protrusion install...

Removal and installation the fuel tank
Remove the fuel tank in the following order: relieve pressure in the fuel line; drain the fuel from the tank using a pumping unit; place the car on a lift, raising the rear wheels; remove the rear right wheel; remove...

Exhaust gas recirculation system
Exhaust gases contain a complex of harmful impurities, the release of which into the atmosphere is undesirable and is regulated by the relevant toxicity standards. Exhaust gas recirculation allows to reduce the emission...

General information about gasoline engines
The Peugeot 206 family of cars is equipped with petrol engines with a working volume of 1.1; 1,4; 1.6 l or 1.9 l diesel engines; 2.0 l. The engines of the models under consideration are designed on the basis of the...

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