Car maintenance frequency Note. Scheduled maintenance works are carried out according to the requirements of the dealer, based on the indications of the service program of each car. Resetting the service indication is carried out at the service...
Identification data 1.6L petrol engine (TU5JP4) Engine data is stamped on the cylinder block in the area «A» (see picture) and contain: unit marking, engine type and serial number. 1.4L and 1.6L petrol engines (ERZ, EP6, EP6DT)...
Specifications for petrol and diesel engines Engine characteristics 1.6 l (TU5JP4) Characteristics of gasoline engines 1.4 l and 1.6 l (EP3, EP6, EP6DT) Characteristics of diesel engines 1.6 l (DV6ATED4, DV6TED4)
Cylinder head (petrol engines 1.4 and 1.6 l, ERZ, TU5) A - 21.0 mm. B - 14.0 mm. C - 5.85 mm. The cylinder head is marked in the repair area located on the side of the exhaust system (holes 3 and 8 are drilled). The second identification is located on the timing side of the...
Cylinder head (diesel engines 1.6 l) Height H of the new cylinder head: 124±0.05 mm. The head is made of aluminum alloy. The cylinder head is attached to the block with 10 Tox head bolts. The exhaust manifold is secured with 10 studs and 10 copper plated...
Timing characteristics (gasoline engines 1.4 and 1.6 l, EP3, TU5) For timing belt replacement intervals for normal and heavy duty use, see « Car maintenance frequency ». Clearances in the valve drive mechanism on the engine in a cold state are not adjustable (hydraulic pushers)....
Timing characteristics (diesel engines 1.6 l) Timing chain Timing chain (diesel 1.6 l): 3 - timing chain; 4 - timing chain tensioner; c - mark for the side of the tooth; d - marking area with a brown chain link on the same side of the chain (link 7); e - marking...
Camshafts (petrol engines 1.4 and 1.6 l, EP3, TU5) Camshaft marking Camshaft markings: 1 - intake camshaft; 2 - exhaust camshaft; 3 - camshaft position sensor. Camshaft markings (A): line 1 - PSA code; line 2 - place of production; line 3 - serial number; line 4 - KPR...
Camshafts (diesel engines) Characteristics Inlet camshaft (1) drives the vacuum pump. Exhaust camshaft (2) drives the high pressure fuel pump. Lateral clearance of the main bearing (DW10BTED4): 0.04-0.168 mm. Roller levers and pushers: 1 - intake...
Characteristics of the cylinder block (gasoline engines 1.4 l, ERZ) Cylinder block Cylinder block height A: 206.98±0.05 mm. Attention. Cylinder block (1) and the crankcase of the beds of the main journals (2) are individually factory fitted, so they cannot be reinstalled on other...
Characteristics of the block of cylinders (petrol engine 1.6 l, TU5) Cylinder block Label R1 (A) engraved on the cylinder block and indicates the repair thickness. After checking the cylinder block, it may be necessary to perform several operations listed below. Checking the flatness and...
Characteristics of the cylinder block (diesel engines 1.6 l) Cylinder block Marking «A»: engraving of the diameter class of the crankshaft bearings; orientation of the bearings to the clutch and to the timing drive. Marking «b»: manufacturer's mark; type of internal combustion...
Characteristics of the piston group (diesel engines 1.6 l) Piston Marking in the zone «A»: Piston orientation. 1. Aluminum alloy piston. 2. Top trapezoidal refractory compression ring. 3. Cone shaped lower compression ring!. 4. Oil scraper ring with trapezoidal spring. Piston...
Tightening torques for 1.4 and 1.6 liter petrol engines, ERZ, TU5 Right support (engine 1.4 l) Left support (engine 1.4 l) Bottom support (engine 1.4 l) Right support (engine 1.6 l) Left support (engine 1.6 l) Power unit inner mount (engine 1.6 l) Cylinder head Cylinder block...
Tightening torques for 1.6L petrol engines (EP6 series) Right support Bottom support Gearbox support BVM5 Gearbox support AL4 Cylinder head (engines EP6, EP6DT) Cylinder head bolts (engines EP6, EP6DT) Attention. Do not reuse cylinder head bolts that are longer than the...
Tightening torques for 1.6 l diesel engines Right support Engine and gearbox support Quencher Left engine mount on gearbox Cylinder head Tightening torques for cylinder head components (diesel engines 1.6 l) Intake manifold bolt tightening order (diesel engines...