Technical data and characteristics of the BE4/5 gearbox On Peugeot 206 cars, depending on the configuration option, two types of manual gearboxes can be installed - BE4 / 5 and MA Table 6.1. Technical data and characteristics of the BE4/5 gearbox engine's type WJZ-WJY Tire...
Removing the gearbox BE4/5 Pic. 6.21. Place marking gearbox BE4/5 The gearbox is marked in the area shown in fig. 6.21. The marking of the unit and the factory serial number are indicated. When removing and installing the gearbox at Peugeot...
Installing the gearbox BE4/5 Install the gearbox in the following order: replace with new axle shaft seals, extension collar, self-locking nuts and lock washers; check the technical condition of the fork ball joint insert; Pic. 6.32. Clutch release...
Gearbox tightening torques BE4/5 Tightening torques, Nm Rear gearbox housing 12,5 Fixing the gearbox housing to the clutch housing 12,5 Nut of fastening of a rod of inclusion of a backing 45 Breather 15 Reversing light switch 25 drain plug 35 Filler...
Removing the MA gearbox When removing and installing the gearbox at Peugeot service centers, use the following special tool: ball joint remover - 0216G1 and 0216G2; clamp for clamps - CLIC 0172; chain; connecting brackets; lift; cross member...
Installing the MA gearbox Install the gearbox in the following order: check the absence of oil leakage through the oil seals of the crankshaft of the engine and the input shaft of the gearbox; check the amount of wear of the friction linings of...
Removal and installation of external parts and components of the MA box When installing gearbox parts and assemblies at Peugeot service centers, mandrels are used to install axle shaft seals. Removal of external parts and gearbox assemblies is carried out in the following order: Pic. 6.42....
Removal and installation of the intermediate housing of the box MA When removing and installing the intermediate gearbox housing, Peugeot service centers use the following special tool: three-jaw puller - Facom U20; bushing for tightening the output shaft nut. Removing the intermediate...
Removing the primary, secondary shafts and differential box MA Remove the primary, secondary shafts and differential in the following order: remove the intermediate gearbox housing, as shown above ; Pic. 6.59. Removing the reverse idler gear: 1 - axis; 2 - bushing; 3 - intermediate...
Disassembly and assembly of the input shaft of the MA box When disassembling and assembling the input shaft, Peugeot service centers use the following special tool: universal puller Facom U53T; device for installing the locking ring of the input shaft; fixture for mounting the...
Disassembly and assembly of the output shaft of the MA box When disassembling and assembling the output shaft, Peugeot service centers use the following special tool: universal puller Facom U53T; device for installing the output shaft bearing on the side of the 4th gear -...
Disassembly and assembly of synchronizers of the MA box Pic. 6.78. Synchronizer 1st and 2nd gears (first option): 1 - clutch with gear; 2 - synchronizer hub; 3 - cracker; 4 - spring; 5 - ball Pic. 6.79. Synchronizer 1st and 2nd gears (second option): 1 - clutch with gear; 2...
Disassembly and assembly of the MA box differential When disassembling and assembling the differential, Peugeot service centers use the following special tool: bearing puller - 0317-JZ, 4508T-J; bearing installer - 0317-D, 7.101TD. Dismantling the differential with an...
Disassembly and assembly of the MA box shift mechanism The design elements of the gear shift mechanism are shown in Figure 6.92. Dismantle the gearshift mechanism in the following order: Pic. 6.92. Gear Shift Mechanism: 1 - a rod of a fork of inclusion of the 3rd and 4th...
Removing and installing gearbox control mechanism MA When removing and installing the gearbox control mechanism, Peugeot service centers use the following special tool: tools for removing ball bearings - 0216G1, 0217G2; clamp for clamps. Removing the gearbox control...