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Peugeot 206 (1998-2012) Peugeot 207 (2006-2014)

Car manual transmission Peugeot 206

  • Main
  • 20X
  • Peugeot 206 (1998-2012)
  • Transmission
  • Mechanical gearbox
Technical data and characteristics of the BE4/5 gearbox
Technical data and characteristics of the BE4/5 gearbox
Depending on the configuration, Peugeot 206 vehicles can be equipped with two types of manual gearboxes: BE4/5 and MA Table 6.1. Technical data and characteristics of the BE4/5 gearbox Engine type WJZ-WJY Tire size...
Removal the BE4/5 gearbox
Removal the BE4/5 gearbox
Figure 6.21. Gearbox marking location BE4/5 The gearbox is marked in the area shown in Figure 6.21. The unit marking and factory serial number are indicated. When removing and installing the gearbox at Peugeot service...
Installation of gearbox BE4/5
Installation of gearbox BE4/5
Install the gearbox in the following order: replace with new axle shaft flange seals, extension sleeve, self-locking nuts and lock washers; check the technical condition of the fork ball joint insert; Figure 6.32....
Tightening torques for gearbox BE4/5
Tightening torques for gearbox BE4/5
Tightening torques, Nm Rear gearbox housing 12,5 Fastening the gearbox housing to the clutch housing 12,5 Reverse gear rod mounting nut 45 Breather 15 Reverse light switch 25 Drain plug 35 Filler plug 22 Tachometer...
Removal the MA gearbox
Removal the MA gearbox
When removing and installing the gearbox at Peugeot service centers, the following special tool is used: ball joint removal tool - 0216G1 and 0216G2; clamp for clamps — CLIC 0172; chain; connecting brackets; lift; cross...
Installation of MA gearbox
Installation of MA gearbox
Install the gearbox in the following order: check for oil leaks through the engine crankshaft and gearbox input shaft seals; check the wear of the friction linings of the driven clutch disc; replace the axle shaft...
Removal and installation of external parts and units of the MA gearbox
Removal and installation of external parts and units of the MA gearbox
When installing gearbox parts and units at Peugeot service centers, mandrels are used to install axle shaft flange seals. Remove the external parts and units of the gearbox in the following order: Figure 6.42. Removing...
Removal and installation the intermediate housing of the MA gearbox
Removal and installation the intermediate housing of the MA gearbox
When removing and installing the intermediate gearbox housing at Peugeot service centers, the following special tool is used: three-jaw puller - Facom U20; sleeve for tightening the secondary shaft nut. Remove the...
Removal the primary, secondary shafts and differential of the MA gearbox
Removal the primary, secondary shafts and differential of the MA gearbox
Remove the primary, secondary shafts and differential in the following order: remove the intermediate gearbox housing, as shown above ; Figure 6.59. Removing the reverse intermediate gear: 1 - axis; 2 - bushing; 3 -...
Disassembly and assembly of the primary shaft of the MA gearbox
Disassembly and assembly of the primary shaft of the MA gearbox
When disassembling and assembling the primary shaft, Peugeot service centers use the following special tool: universal puller Facom U53T; primary shaft retaining ring installation tool; device for mounting primary shaft...
Disassembly and assembly of the secondary shaft of the MA gearbox
Disassembly and assembly of the secondary shaft of the MA gearbox
When disassembling and assembling the secondary shaft, Peugeot service centers use the following special tool: universal puller Facom U53T; device for installing the secondary shaft bearing from the 4th gear side -...
Disassembly and assembly of MA gearbox synchronizers
Disassembly and assembly of MA gearbox synchronizers
Figure 6.78. 1st and 2nd gear synchronizer (first option): 1 - clutch with gear; 2 - synchronizer hub; 3 - cracker; 4 - spring; 5 - ball Figure 6.79. 1st and 2nd gear synchronizer (second option): 1 - clutch with gear;...
Disassembly and assembly of the differential of the MA gearbox
Disassembly and assembly of the differential of the MA gearbox
When disassembling and assembling the differential, Peugeot service centers use the following special tool: bearing puller — 0317-JZ, 4508T-J; bearing installation tool - 0317-D, 7.101TD. Disassemble the differential...
Disassembly and assembly of the MA gearbox shift mechanism
Disassembly and assembly of the MA gearbox shift mechanism
The design elements of the gear shift mechanism are shown in Figure 6.92. Disassemble the gearbox shift mechanism in the following order: Figure 6.92. Gear shift mechanism: 1 - 3rd and 4th gear engagement fork rod; 2 -...
Removal and installation of the MA gearbox control mechanism
Removal and installation of the MA gearbox control mechanism
When removing and installing the gearbox control mechanism, Peugeot service centers use the following special tool: ball joint removal tools - 0216G1, 0217G2; clamp for hose clamps. Remove the gearbox control mechanism...
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See similar information for other Peugeot models

➨ Transmission: Manual gearbox Peugeot 106 (1991-2003)
➨ Transmission: Gearbox Peugeot 306 (1993-2002)
➨ Transmission: Manual gearbox MA Peugeot 405 (1987-1997)
➨ Transmission: Mechanical gearbox Peugeot 605 (1989-2000)
➨ Transmission: Gearbox Peugeot J5 (1981-1993)
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Peugeot 207 (2006-2014) 
  • General information
  • Car care
  • Governing bodies
  • Driving and operation
  • Power unit
  • Engine characteristics
  • Engine repair
  • Cooling system
  • Lubrication system
  • Ignition system
  • Control system (gasoline)
  • Fuel system (gasoline)
  • Control system (diesel)
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis, running gear
  • Car suspension
  • Steering
  • Brake system
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Heating and air conditioning
  • Electrical equipment
  • Equipment and devices
  • Headlights and lighting
  • Power devices
  • Electrical circuits
Peugeot 206 (1998-2012) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Diesel power system
  • Engine management system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Drive shafts
  • Chassis, running gear
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Body and interior
  • Body elements
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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106 (1991-2003) | 206 (1998-2012) | 207 (2006-2014) | 305 (1977-1989) | 306 (1993-2002) | 307 (2001-2008) | 405 (1987-1997) | 406 (1995-2004) | 605 (1989-2000) | Partner-I (1996-2008) | Eurovans-806 (1994-2002) | J5 (1981-1993) |
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