- ball joint remover - 0216G1 and 0216G2;
- clamp for clamps - CLIC 0172;
- chain;
- connecting brackets;
- lift;
- cross member for holding the power unit - 0009Z;
- hood bar.
Remove the gearbox in the following order:
- set the hood to the position for engine repair using the tool;
- put the car on a two-post lift;
Pic. 6.6. Air filter: 1 - clamp; 2 - crankcase ventilation tube; 3 - sleeve; 4 - air filter
- remove clamp 1 (see fig. 6.6) with the aid of a device;
- remove tube 2 crankcase ventilation;
- remove the air filter 4 and sleeve 3;
Pic. 6.7. Pulling the clutch cable
- pull the cable (see fig. 6.7) clutch actuator, in order to then remove it from the clutch fork lever;
Pic. 6.8. Limit bolt: 1 - bolt
- if this is not possible, i.e. the automatic gap compensation mechanism is blocked, unscrew the bolt 1 (see fig. 6.8) to create a minimum clearance on the clutch pedal;
Pic. 6.9. Rope attachment: 1 - clutch; 2 - casing tip
- remove the tip 2 casing (see fig. 6.9) and clutch 1;
- remove the clutch cable from the support against which the casing rests;
Pic. 6.33. Clutch cable attachment: 1 - pin connector; 2 - bolt; 3 - nut
- unscrew bolt 2 (pic. 6.33) and nut 3;
- disconnect a contact socket 1;
Pic. 6.34. Pin connector: 1, 2 - bolts; 3 - pin connector
- disconnect pin 3 (pic. 6.34);
- unscrew bolts 1 and 2;
Pic. 6.35. Transmission shift rods
- Disconnect the gearshift linkages using the tools (pic. 6.35);
- lift the car;
- remove the front wheel drive shafts;
Pic. 6.36. Bolt loosening: 1 - bolt
- unscrew bolt 1 (pic. 6.36);
- lower the car;
Pic. 6.37. Installing the cross member
- install the crossbar as shown in fig. 6.37, and hook the gearbox on the cable in zone B;
Pic. 6.38. Gearbox support: 1 - bracket; 2 - bolts; 3 - support; 4 - nut
- detach the elastic support 3 (pic. 6.38) gearboxes;
- disconnect bracket 1;
Pic. 6.39. Removing the latch: 1 - retainer
- unfasten latch 1 (pic. 6.39);
Pic. 6.40. Gearbox mounting bolts: 1 - bolts
- unscrew bolts 1 (pic. 6.40) fixing the gearbox housing to the engine;
- remove the gearbox.