- check the absence of oil leakage through the oil seals of the crankshaft of the engine and the input shaft of the gearbox;
- check the amount of wear of the friction linings of the clutch disc;
- replace the axle shaft seals;
- apply a thin layer of MOLIKOTE BR2 PLUS lubricant to the sliding surface of the clutch release bearing;
Attention! Do not apply grease to the input shaft splines.
- connect the gearbox to the engine;
- tighten the gearbox housing mounting bolts to a torque of 40 Nm;
- install bracket 1 (see fig. 6.38) and tighten the fastening bolts with a torque of 25 Nm;
- install the elastic support 3 by tightening the fastening nut with a torque of 65 Nm;
- unload the elastic support with the help of a traverse to hold the power unit;
- install the elastic support so that it is pressed;
- install bolts 2 and tighten them to 65 Nm;
- remove the cross member (see fig. 6.37);
- lubricate the pressing surface of the washer in zone A with TOTAL N3945 grease;
Pic. 6.41. Clutch cable installation: 1 - bushing; A, B - zones
- fill bushing 1 with tire fitting paste (pic. 6.41) in zone B;
- reinstall the clutch cable;
- repeatedly press the clutch pedal to the stop and release;
- check for jamming;
- check the position of the clutch pedal;
- install the starter and tighten the mounting bolts to a torque of 22 Nm;
- complete installation of a transmission in sequence, return to removal.