General information about the transmission Since the beginning of production, five-speed mechanical gearboxes BE4/5 and five-speed hydromechanical gearboxes MA5 have been installed on Peugeot 207 cars. In addition, a four-speed automatic transmission AL4 is...
Gearbox BE4/5 In the marking area (A) node label and factory serial number are indicated. Lubricants Oil type: ESSO 75W80 EZL 848 or 1OTAL 75W80 H 6965. Lubrication system capacity: 1.9 l. Oil change is not required throughout the...
Gearbox MA5 Identification of KP MA5: a - place of engraving of the serial number and brand of the gearbox; b - identification plate. Lubricants Oil type: ESSO 75W80 EZL 848 or TOTAL 75W80 H 6965. Lubrication system capacity: 2 l....
Gearbox control mechanism Attention. On the BE4/5 gearbox, the shift cable is not adjustable. The gear selector cable can be adjusted. Gearbox control drive 1 - gear shift tip: diameter 10 mm. 2 - shift control cable. 3 - gear lever. 4 - cable...
Gearbox control adjustment Adjustment device: 1 - tool for removing retainers of ball bearings with a diameter of 10 mm 0216-G1; 2 - device for locking the lever in the neutral position 0216-M. Remove the air filter (if necessary). Unfasten one...
Adjustment of a cable of a drive of a choice of transfers KP BE4/5 Attention. Poor adjustment can lead to difficult shifting. Remove the center console (see corresponding operation). Place the shift lever in neutral position. Unfasten the gearshift hinge (2). Do the following at the...
Removal and installation of the gear change drive Removing Disconnect the battery. Remove the air supply pipe. Disconnect the two ball joints using the tool [1] (1). Loosen the shell stoppers (in the zone «A»). Remove the center console (see corresponding operation)....
Draining and filling oil in manual gearboxes MA5 and BE4/5 Change of oil Open the plug to change the oil (1). Lubrication system capacity: dry gearbox - 1.9 l; when changing the oil - 1.8 liters. Note. Lubrication of the gearbox is provided for the entire period of operation....
Removal and installation of MCP MA5 and BE4/5 Note. The gearbox is removed through the top of the car. Removing Place the car on a lift. Lift and secure it. Remove: protection under the engine; front wheels; CV joints. Remove: intake air hoses (1), (2); decorative...
Dismantling of MCP MA5 and BE4/5 Remove the reverse gear contactor (1). Remove: air breather (2); drain plug (5); Special tools for dismantling the gearbox: 1a - universal puller bracket «Facom U53 K2»; 1b - tools for tearing off the universal puller...
Dismantling the clutch housing MCP MA5 and BE4 / 5 Note. Some BE 4/5 gearboxes are equipped with a 5th/Reverse gear inhibit. System composition: 39 - blocking finger; 40 - the blocking pin support is fastened with two screws in the gearbox housing. Attention. planted...
Dismantling the input shaft of the manual gearbox MA5 and BE4 / 5 Protect the end of the shaft by screwing on the nut (11) using tool 1b of the press. Push into the 3rd gear (60) and remove the rear bearing (59). Attention. flat side «e» tool 1b must face the gear so as not to rest on...
Disassembly of the secondary shaft of the MCP MA5 and BE4 / 5 Block of driven gears of 3rd and 4th gears is not removed from the secondary shaft (assembly by induction heating). Push into the 4th gear (o7) to remove the 5th driven gear (65) and bearing (66) using tool 1b and a...
Dismantling the crankcase of the differential MCP MA5 and BE4 / 5 Remove the bearings using tools 1a, 1b and 4. Remove: locking pin (80) satellite axis (79); satellite axis (79); satellites (78); thrust washers (77); planetary gears (76), from the side opposite to the ring gear;...
Assembling the differential of the manual gearbox MA5 and BE4 / 5 Install the bearing using tool 1. Install: satellite axis (5); satellites (4) and their support washers (3), by rotating them; planetary gears (2); centering ring (1), from the side opposite to the ring gear; axle...
Adjustment of the console part of the manual gearbox MA5 and BE4 / 5 «X» - shoulder of the console part. measure size «X». First installation Cantilever Shoulder «X»: 10 mm. Install: speedometer drive worm (18); console part (16) with stuffing box (17) (new). Tighten: bolts (15) torque...
Assembly of the secondary shaft of the manual gearbox MA5 and BE4 / 5 Replace bearings, circlips and nuts systematically. Use clean, defect-free parts. Check the condition of the bearings on the shaft, no impact marks or scratches are allowed! Be sure to lubricate the parts during...
Assembly of the input shaft of the manual gearbox MA5 and BE4 / 5 Install front bearing (30) using tools 5 and 7b and a press. Attention. flat side «A» tool 7b must face the gear so as not to rest on the teeth. Install: 3rd gear drive gear (34); synchronizer sleeve with its hub (33)...
Installing the input and output shafts of the MCP MA5 and BE4 / 5 Install the stop guide. Connect input shaft (39) and secondary shaft (42) using the 1/2 gear fork. Position the gears in the crankcase. Install 3/4 fork (44). Attention. Install plug (44) on the lever (46) switch on and...
Assembling the clutch housing MCP MA5 and BE4/5 Replace gaskets and pins periodically. Install: gear selector spring support (52) tighten with two bolts to a torque of 15 Nm; sealant (53) (new); cassette assembly (51); gear shift axis. (54).
Installing the gearbox housing Apply sealant E15 to the joint plane of the clutch housing. Install the gearbox housing. Attention. Check for oil bushing in hole «e» gearbox housing. Tighten the bolts (71) torque 125 Nm. Tighten the screws (73) with...
Gearbox Assembly Install the right drive shaft seal (84) (new) with tool 13. Install the left drive shaft seal (85) (new) with tool 14. Install: speed sensor drive gear support (87); gearbox drain plug (88), tighten to 35 Nm; air...