Manual transmission general information The BE type gearbox is housed in an aluminum alloy crankcase and attached to the left end of the engine. It consists of a gearbox, final drive and differential. The gearbox has five synchronized forward gears and one...
BE Manual Transmission Specifications Gearbox BE 1 Input shaft shims 39 x 46.8mm These gaskets are available in 18 thicknesses, from 0.7 to 2.4mm every 0.1mm Differential bearing shims 55 x 62 mm These gaskets are available in 12 thicknesses, from 1.1 to...
Changing the oil in the gearbox Draining the oil from the gearbox will be faster and more efficient if this operation is done after the engine has warmed up to operating temperature and after a test drive to warm up the gearbox. 1. Raise the car on a...
Gear shift lever — removal and installation Removing 1. Remove center console. 2. On early vehicles, disconnect the reverse gear lock cable from the transmission control lever. 3. Unscrew and remove the tie rod bolt (2) to the shift lever fork on the bottom of...
Shift rod — removal and installation Removing 1. Unscrew and remove the shift lever yoke bolt on the bottom of the shift lever. The bolt is accessible through holes on the side of the plastic shift lever support housing. 2. Unscrew the bolt from the fork...
Reverse gear lock cable Removing 1. Disconnect the cable from the gearbox by unscrewing the plastic nut and releasing the plunger (indicated by an arrow). 2. Remove the reverse gear interlock plunger. 3. Remove center console. 4. Disconnect...
Sealing rings of drive shafts Using the Plastic Protective Sleeve When Installing the Drive Shaft O-Ring 1. Place the front of the vehicle on stands and remove the wheel from the appropriate side. 2. Remove bottom cover (equipment in some versions)....
O-ring of the input shaft 1. Remove gearbox. 2. Remove the three bolts securing the clutch release bearing guide bush and slide the guide bush off the input shaft, together with the O-ring. 3. Being careful, using a screwdriver, used as a lever,...
Sealing ring of a shaft of a choice of transfers 1. Raise the front of the car and secure it on stands. Remove the left front wheel. 2. Using a screwdriver as a lever, remove the linkage ball joint from the selector shaft. 3. Using a screwdriver, pry the selector...
Reversing light switch The reversing lamp is switched on by a switch located at the top of the gearbox housing. Before checking the reverse light switch, check the integrity of the fuse in the reverse light power circuit. Examination To test...
Speedometer drive — removal and installation Removing the sealing ring from the speedometer drive housing Removing 1. Raise the front of the car and secure it on stands. The speedometer drive is located on the rear of the gearbox housing, near the inner end of the...
Removal and installation of a transmission Transmission housing assembly 1 - clutch housing, 2 - gearbox housing, 3 - rear cover (5th gear housing), 4 - outer housing of the differential, 5 - bearing housing, extension of the differential, 6 - housing of the...
Gearbox disassembly 1. Install the gearbox on the workbench. 2. Remove back cover. 3. Mark the position of the 5th gear synchronizer hub in relation to the synchronizer sliding sleeve. 4. Engage 5th gear and remove the 5th gear fork axle....
Input shaft repair Gears and shafts of the gearbox The black circles show the gear numbers of the individual gears (AR - reverse gear). 1 - input shaft, 2 - output shaft, 3 - reverse gear axle, 4 - reverse gear, 5 - bearings, 6 - fixing...
Secondary shaft repair Mounting on the press of the output shaft bearing snap ring groove (arrow) should be directed outward. 1. Remove with a puller (if necessary) 5th gear and bearing. 2. Remove the 3rd and 4th gear cluster, the 2nd gear...
Gearbox Assembly Mounting the selector shaft 1 - axis 2 - remote element 1. Replace the input shaft tapered bearing outer race. For removal use tool 8.0317 A and for installation use tools 8.0317 A and E. 2. Check the condition of the...
Determining the preload of the input shaft tapered bearing Measuring the input shaft bearing preload - measuring the release bearing guide flange Measuring the input shaft bearing preload - measuring the distance between the bearing outer ring and the crankcase joint surface...
Reinforced O-rings Installing a reinforced sealing ring with a corresponding protrusion 1 - protrusion: 1.5 mm on the right side, 1 mm on the left side, 2 - crankcase, 3 - sealing ring, 4 - shaft Since May 1988, the sealing rings of the...
Distinctive features of the 4x4 drive Intermediate gear drive 4x4 1 - driven gear, 2 - driven gear hub, 3 - bearings, 4 - O-rings, 5 - O-ring, 6 - plate All vehicles with 4x4 drive are equipped with a BE 3 gearbox of a special design that allows the...
4x4 drive system transfer case Transfer case elements 1 - transfer case; 2 - top bracket; 3 - sealing ring; 4 – a sealing ring of a forward right semiaxle; 5 - intermediate rear bearing; 6; 7 - round sealing ring; 8 – a sealing ring of a back exit of...