Table of contents: Removal 🠇 Installation 🠇
When removing and installing the fuel level sensor at Peugeot service centers, the following special tool is used:
- key for removing and installing the bushing-nut of the fuel level sensor/fuel pump 1601-Z;
- tube with tip for valve 0141-T1.
Removal
Remove the fuel level sensor in the following order:
- relieve excess pressure in the fuel line by connecting the end of the device to the SHRADER valve and collect gasoline in a container;
- fold down the back seat;
Figure 3.95. Removing the plate: 1 - rivet; 2 - plate
- drill out the rivets 1 (figure 3.95) drill d 5 mm;
Attention! Drill holes, limiting the drill penetration depth to 10 mm using a stop.
- remove plate 2;
Figure 3.96. Removing the protective cover: 1 - fuel supply pipe; 2 - fuel return pipe; 3-pin connector; 4 - protective cover; A - groove
- remove protective cover 4 (figure 3.96);
- disconnect pin connector 3;
- disconnect fuel supply pipe 1;
- disconnect fuel return pipe 2;
The source is located on the website peugeotbook.ru
Figure 3.97. Removing the fuel level sensor: 1 - device; 2 - bushing; 3 - sealing ring; 4 - sensor; 5 - float
- remove bushing 2 (figure 3.97) using device 1;
- remove sensor 4, taking precautions not to damage or deform float 5;
Caution: Replace sealing ring 3 every time.
Installation
Install the fuel level sensor in the following order:
Figure 3.98. Installing the fuel level sensor: 1 - bushing; A, B, C - marks
- install the fuel level sensor/fuel pump assembly into the fuel tank, aligning the arrow with C (figure 3.98) with the tag B;
- install bushing 1 in place and tighten using tool 1 (see figure 3.97), so that mark A coincides with arrow C and mark B;
- connect tube 1 (see figure 3.96) fuel supply and fuel return pipe 2;
- connect pin connector 3;
- install protective cover 4 so that groove A is on the front side of the vehicle;
- install plate 2 (see figure 3.95);
- install the rear seat.