Table of contents: Removal 🠇 Installation 🠇
On the EW10J4 engine, the intermediate muffler is made as one piece with the catalytic converter. Replacing one of the elements requires cutting the exhaust system when using the proposed method.
Removal
To remove the intermediate muffler on the EW10J4 engine, perform the following procedure:
- place the car on a lift;
Figure 3.91. Position of the stamped mark on the intermediate muffler: A - mark
Figure 3.92. Distance for cutting pipe: H=170 mm
- cut the pipe at the place indicated by the stamped mark A (figure 3.91);
Note: If the stamping is not visible, make a cross-section on line B = 170 mm (figure 3.92) intermediate muffler.
Figure 3.93. Pipe cutting tool: 1 - pipe cutter
- install fixture 1 (figure 3.93) to cut the pipes to the place indicated by the stamped mark A and cut the pipe;
Caution: When cutting a pipe, the chain of the device should be generously lubricated with oil.
- remove the intermediate muffler from the exhaust system.
Installation
Install the intermediate muffler on the EW10J4 engine in the following order:
- place the intermediate muffler in its place;
Figure 3.94. Installing the repair sleeve: 1 - repair bushing
- install bushing 1 (figure 3.94) from the repair kit, centering it in relation to the pipe cut.