General information about TU3JP and TU5JP4 engines Four-cylinder in-line gasoline engines TU3JP with one camshaft and TU5JP4 EURO 3 are installed on cars (L4) with two camshafts. The drive of the camshafts installed in the cylinder head is carried out by a toothed belt...
Removal and installation of the engine Recommendations for removing the engine Please read this section carefully before starting work. If the engine is removed for repair, it is necessary to select a place for work, provide space for maintenance and storage...
Cylinder head — removal and installation Removal of a head of the block of cylinders spend on the cold engine. A burnt or defective cylinder head gasket is determined by the following signs: to reduce engine power; to reduce the level of coolant - white steam...
Camshafts — removal and installation TU3JP engine Removing Turn off the ignition and disconnect the wire «masses» from the battery. Drain the coolant from the engine cooling system. Remove the wiper blades. Remove the plastic windshield deflector. Remove...
Accessory drive belt TU3JP engine Removing Remove the right front wheel. Remove the engine splash shield. Pic. 3.31. Top location (1) and lower (2) alternator mounting bolts on TU3JP engine On vehicles without power steering and air...
Toothed belt — removal and installation Removing Attention! Chalk, marker or paint mark the direction of rotation of the toothed belt. If the toothed belt rotates in the opposite direction during installation, this will lead to its destruction. TU3JP engine...
Changes in the details of the timing drive of the TU3JP engine The new method of mounting the timing gear of the TU3JP engine is used starting from serial serial number 3666766. Attention! Interchangeability between old and new timing gear parts is not possible. On engines with a...
Lubrication system — removal, inspection and installation Oil in the engine from the oil pan through the strainer and fine filter is supplied under pressure by the oil pump. The bypass valve in the oil pump maintains the required pressure in the engine lubrication system. If...
Coolant replacement General information The cooling system includes a crankshaft belt driven water pump, electrically driven radiator fan, radiator, expansion tank, heater thermostat and radiator, hoses and switches. When starting a cold...
Water pump — removal and installation Removing Disconnect the wire from the negative battery terminal. Drain the coolant. Remove the toothed belt. Turn out bolts of fastening of the water pump. Pic. 3.48. Location of the water pump on the engine Remove...
Power System — Design Description The engine power system consists of parts that supply and clean air to the engine cylinders, a fuel tank, fuel lines, a fuel filter, a fuel pump and an electronic fuel injection system. The fuel tank is vented through a...
Exhaust gas exhaust system The exhaust system serves to divert exhaust gases into the atmosphere, prevents them from entering the passenger compartment, even in a minimal amount, and reduces engine noise. Attention! The connection element in the...