Car clutch repair Peugeot 305

Clutch specification
Type: Single-disk dry, with diaphragm spring Drive - Cable The outer diameter of the driven disk is 200 mm Adjustment data Clutch pedal travel: 135 mm (minimum) Clutch pedal free play: 10 mm (minimum) Data for major...

General description of the clutch
The clutch is a single-disc dry, diaphragm type and is located on the left side of the engine. The clutch basket is bolted to the flywheel surface. The driven clutch disc is located on the splines of the drive gear of...

Clutch — adjustment
1. Although the clutch drive must have some free play to prevent the lever from pressing on the release bearing when the clutch pedal is released, too much free play will result in the pressure plate not fully moving...

Clutch cable — removal and installation
Note: The clutch cable must be replaced after each removal (the old cable cannot be installed back in place). The cable should not be lubricated; during its manufacture it is lubricated with a special lubricant that is...

Clutch — removal
1. Removing the clutch from the crankshaft requires the use of at least one special Peugeot tool, which is a clutch hub puller (N 80.0206A). If the clutch is to be removed with the engine still on the vehicle, a...

Clutch — inspection and tidying up
1. Transfer the clutch with the flywheel to the work bench and gradually loosen the 6 bolts securing the clutch basket to the flywheel ring gear. Disconnect the clutch from the flywheel and remove the 3 coil springs. 2....

Clutch — installation
1. When installing a clutch that has been overhauled, it is necessary to center its driven disk. If the clutch has not been disassembled, you can skip to paragraph 7. 2. Before centering the driven disk, the drive gear...

Removal, inspecting and installing the clutch (XU engines)
1. Remove the gearbox. 2. Make alignment marks on the clutch pressure plate and flywheel and then gradually loosen the 6 bolts securing the pressure plate. Remove the bolts, pressure plate and driven plate. 3. Inspect...

Pinion gear and seals — removal and installation
1. Oiling of the driven clutch disc may be caused by leaking seals on the drive gear. To replace these seals, you will need to remove the pinion gear. This work can be done without removing the engine from the car. 2....

Removal and installation the clutch release mechanism (XU series engines)
1. Remove the gearbox. 2. Disconnect the release bearing spring clips from the clutch release fork and remove the release bearing (see photo). 3. The clutch release fork can be pressed or pulled out of the ball joint....

Diagnosing clutch faults
Excessive clutch pedal travel The clutch cable is incorrectly adjusted Excessive axial movement of the crankshaft (only in case of a very badly worn engine) The clutch "leads" (won't turn off) The clutch cable is...

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See similar information for other Peugeot models

➨ Transmission: Clutch Peugeot 106 (1991-2003)
➨ Transmission: Clutch Peugeot 206 (1998-2012)
➨ Transmission: Clutch Peugeot 405 (1987-1997)
➨ Transmission: Clutch Peugeot 605 (1989-2000)
➨ Transmission: Clutch Peugeot 806 (1994-2002)

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