BB8 car manual box Peugeot 305

Gearbox specification
Box serial number is BB8 (406) Number of gears: 4 forward gears and 1 reverse gear Gear type: helical gear with constant mesh GL and GR SR 1st gear 0,0674 0,0737 2nd gear 0,1111 0,1274 3rd gear 0,1694 0,1874 4th gear...

General description of the BB8 manual transmission
The Peugeot 305 uses a manual 4-speed gearbox, mounted transversely under the engine and parallel to it. The gearbox housing is made of aluminum alloy, and in addition to the gearbox itself, it houses the differential...

Gearbox — removal
1. The gearbox cannot be removed separately: first you have to remove the engine with the gearbox as a single unit (the corresponding procedure is given in chapter 1A ). 2. After removing the engine and gearbox, clean...

Gearbox — disassembly
1. Before starting disassembly, please read carefully chapter 1A . It is assumed that the gearbox has already been disconnected from the engine removed from the vehicle. It is not permitted to disassemble the box on the...

Gearbox — inspection
1. After disassembling the box, clean its parts in a suitable solvent or gasoline and kerosene and wipe them dry. Do not clean the contact surfaces of the crankcase with scrapers or sandpaper, as they must be absolutely...

Gearbox — assembly
1. Before assembling the box, check that all parts are absolutely clean. Prepare a clean work desk. If dirt gets into the box during assembly, it can cause it to operate noisily and fail prematurely. Lubricate parts...

Connecting the gearbox to the engine
1. The gearbox is attached to the engine with 14 bolts on two flange connections, one of which is located in front and the other at the rear of the gearbox. 2. Check that the contact surfaces of the engine and gearbox...

Engine and gearbox installation on the car
Cm. chapter 1A , which indicates the procedure for installing the engine on the car. The box can only be installed in a single block with the engine.

Differential seals — removal and installation
1. Differential seals can be replaced without removing the power unit from the vehicle, but the drive shafts must first be removed ( see chapter 7 ). 2. After removing the drive shafts, remove the old seals from the...

Gear shift lever mechanism — overhaul and adjustment
1. The gear shift lever mechanism is shown in B/Figure 6.13. As a rule, it does not cause any particular problems, and its overhaul consists of inspecting individual components for wear and damage, lubricating the ball...

BB8 Transmission Fault Diagnosis
Note: Be very careful not to split equally for reasons that are no more than minor inconveniences. "Noisy" gearboxes or gearboxes whose synchronizers fail during rapid gear shifting can still serve in this condition for...

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