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Partner I (1996-2008) Peugeot 807 (2002-2014) Peugeot 806 (1994-2002) Peugeot J5 (1981-1993)

Liftgate Lock Components — removal and installation (Peugeot Partner I)

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  • Liftgate Lock Components — removal and installation
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Table of contents: Luggage compartment lift door lock 🠇 The tailgate lock counter part 🠇

Luggage compartment lift door lock



Note: A new tailgate waterproofing sheet may be required during installation.


Removal



1. Remove the tailgate trim panel as described in paragraph 28.

2. Using a sharp knife, carefully separate the plastic waterproofing sheet from the adhesive layer on the door and remove the sheet. If you are careful, you can remove the waterproofing sheet in one piece and reuse it during installation.

3. Disconnect the rod from the lock cylinder and the trunk lid lock lever (figure 17.3).

Figure 17.3. Disconnect the rod from the tailgate lock cylinder and the tailgate lock lever

Figure 17.3. Disconnect the rod from the tailgate lock cylinder and the tailgate lock lever


Material copied from the resource (peugeotbook)

4. Loosen the nut securing the lock cylinder to the outer handle and remove the lock cylinder through the opening in the trunk lid (figure 17.4).

Figure 17.4, a. Unscrew the nut (marked with an arrow) fastening the lock cylinder to the outer…

Figure 17.4, a. Unscrew the nut (marked with an arrow) fastening the lock cylinder to the outer handle...




Figure 17.4, b....and remove the lock cylinder through the opening in the trunk door

Figure 17.4, b....and remove the lock cylinder through the opening in the trunk door


5. Unscrew the remaining nuts securing the outer handle to the trunk lid. Disconnect the drive rod from the door lock and remove the outside handle from the door (figure 17.5, a, b).

Figure 17.5, a. Unscrew the remaining nut (marked with an arrow)...

Figure 17.5, a. Unscrew the remaining nut (marked with an arrow)...


Figure 17.5, b....and then unhook the rod and remove the outer handle from the tailgate

Figure 17.5, b....and then unhook the rod and remove the outer handle from the tailgate




6. Remove the two screws and the latch assembly from the tailgate. When removing the latch, disconnect the rod from the latch lever (figure 17.6, a, b).

Figure 17.6, a. Remove two screws (marked with arrows)...

Figure 17.6, a. Remove two screws (marked with arrows)...


Figure 17.6, b....and remove the latch assembly from the tailgate

Figure 17.6, b....and remove the latch assembly from the tailgate


7. Remove the three screws securing the trunk lid lock. Remove the lock through the opening in the tailgate and disconnect the electrical connector (figure 17.7).

Figure 17.7, a. Remove the three screws securing the trunk lid lock (marked with arrows)...

Figure 17.7, a. Remove the three screws securing the trunk lid lock (marked with arrows)...




Figure 17.7, b....then remove the lock through the opening in the tailgate and disconnect the…

Figure 17.7, b....then remove the lock through the opening in the tailgate and disconnect the electrical connector


Installation



8. Installation is carried out in the reverse order of removal. Install a new waterproofing sheet on the tailgate if the "old" one was damaged during removal. If necessary, adjust the position of the door lock strike plate to ensure satisfactory operation of the lock. Finally, install the tailgate trim panel as described in paragraph 28.

The tailgate lock counter part



Removal



9. To gain access to the cover of the striker part of the lock, bend back the floor covering.

10. Remove the three screws and remove the cover of the lock counter part from the floor (figure 17.10).

Figure 17.10. Remove the three screws and lift the lock's mating cover off the floor

Figure 17.10. Remove the three screws and lift the lock's mating cover off the floor




11. Mark the position of the lock mating part on the body to ensure correct installation. Unscrew the two bolts and remove the mating part of the lock from the body (figure 17.11).

Figure 17.11. Remove two bolts (marked with arrows) and remove the mating part of the lock from the…

Figure 17.11. Remove two bolts (marked with arrows) and remove the mating part of the lock from the body


Installation

12. Installation is performed in the reverse order of removal. Before tightening the bolts, the position of the lock's mating part should be adjusted (using elongated bolt holes) so as to achieve satisfactory operation of the lock. Use the marks made before removal (if applicable).
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article reviewed by editor: Nikonova Veronica
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Partner I: Doors, locks and windows
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