Table of contents: External door handle 🠇 Lock cylinder 🠇 Door lock 🠇 Upper and lower door latches 🠇 Door latch striker 🠇
External door handle
Note: The outside handle is attached to the door with rivets. For installation, prepare new rivets of the appropriate size.
Removal
1. Remove the inner door trim panel as described in paragraph 11.
2. Remove the plastic cover from the end of the door and disconnect the door handle drive rod from the door lock lever (figure 14.2, a, b).
Figure 14.2, a. Remove the plastic cover on the edge of the door...
Figure 14.2, b....and disconnect the door handle rod from the door lock lever
3. Using a 6.0mm drill bit, drill out the rivet heads from the outside and remove the handle from the door.
Installation
4. Installation is carried out in the reverse order of removal. Before installing the interior trim panel, check the operation of the handle mechanism. If necessary, adjust the position of the drive rod relative to the door lock lever. Finally, install the interior trim panel as described in paragraph 11.
Lock cylinder
Removal
5. Remove the inner door trim panel as described in paragraph 11.
6. In the door cavity, disconnect the lock cylinder rod from the door lock electric motor (figure 14.6).
Figure 14.6. Disconnect the lock cylinder rod from the door lock motor
7. Using pliers, remove the large horseshoe clamp from the back of the lock cylinder (figure 14.7).
Figure 14.7. Remove the larger horseshoe clamp from the back of the lock cylinder
8. Remove the lock cylinder and rod from the outside of the door (figure 14.8).
Figure 14.8. Remove the lock cylinder and rod from the outside of the door
Installation
9. Installation is carried out in the reverse order of removal. Finally, install the interior door trim panel as described in paragraph 11.
Door lock
Removal
10. Remove the inner door trim panel as described in paragraph 11.
11. Disconnect the electrical connector of the door lock motor (figure 14.11).
Figure 14.11. Disconnect the door lock motor electrical connector
12. Remove the four bolts securing the lock to the door (figure 14.12).
Figure 14.12. Remove the four bolts securing the lock assembly to the door
13. Remove the lock and the separator plate (figure 14.13).
Figure 14.13. Remove the lock and divider plate
14. Disconnect the lock cylinder rod from the door lock lever.
15. Mark the installation position of the threaded ends of the upper and lower door latch drive cables. Disconnect the cables from the door lock levers and remove the lock assembly from the door (figure 14.15. a, b).
Figure 14.15, a. Mark the installation position of the threaded tips (marked with arrows) drive cables of latches...
Figure 14.15, b....then disconnect the cables from the door lock levers
Installation
16. Installation is carried out in the reverse order of removal. Before installing the interior trim panel, check the operation and synchronization of the upper and lower door latches. If necessary, adjust the position of the ends of the drive cables on the door lock levers. Finally, install the interior trim panel as described in paragraph 11.
Upper and lower door latches
Removal
17. Remove the door lock as described above.
18. Carefully remove the plastic trim panel from the door latch (figure 14.18).
Figure 14.18. Carefully remove the plastic trim panel from the door latch
19. Remove the two latch mounting screws and remove the latch and drive cable from the door (figure 14.19).
Figure 14.19. Remove the two screws securing the door latch
Installation
20. Installation is performed in the reverse order of removal.
Door latch striker
Removal
21. When working with the lower latch striker, bend back the floor covering to gain access to the striker cover. Remove the three screws and lift the latch housing cover off the floor.
22. When working with the mating part of the upper latch, remove the protective rubber cover (figure 14.22).
Figure 14.22. Remove the protective rubber cover from the mating part of the upper latch
23. Mark the position of the mating part on the body to ensure correct installation. Remove the two bolts and the corresponding latch part from the body (figure 14.23).
Figure 14.23. Bolts for fastening the mating part of the latch (marked with arrows)
Installation
24. Installation is carried out in the reverse order of removal. Before tightening the bolts, the position of the latch's mating part should be adjusted (using elongated bolt holes) so as to achieve satisfactory operation of the lock. Use the marks made before removal (if applicable).
(01.03.2025 11:13)