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Peugeot 405 (1987-1997) Peugeot 406 (1995-2004)

Doors — removal, installation and adjustment (Peugeot 405)

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  • Peugeot 405 (1987-1997)
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  • Doors — removal, installation and adjustment
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Table of contents: Removal 🠇 Installation 🠇 Adjusting the door position (early…🠇

Doors



1, 2 – front doors, 3, 4 – rear doors, 5 – hinge, 6, 7 – adjusting plates

1, 2 – front doors, 3, 4 – rear doors, 5 – hinge, 6, 7 – adjusting plates


Warning! These are precise and labor-intensive operations and should be performed by two people.


Removal



The door hinges are welded to the pillar and bolted to the door.

1. Remove the plastic heads from the hinge pins using a lever.

1. Remove the plastic heads from the hinge pins using a lever.


2. Using a fine-tipped punch, knock out the cylindrical pin from the door opening limiter.

3. If the door contains any electrical components, remove the door trim and protective film.

4. Disconnect the connectors from the electrical components and mounting brackets.

5. Remove the rubber sealing ring from the front edge of the door.



6. Remove the electrical wiring from the door.

6. Remove the electrical wiring from the door.


7. While supporting the door, unscrew the hinge pins (arrow) from the hinges and remove the door. When performing this operation, the glass must be lowered and a second person must hold the doors.

8. Remove the doors, taking care not to damage the surface.

Installation



1. Installation is carried out in the reverse order of removal, with the hinge pins installed so that their heads are facing each other.

2. Use the adjusting plates to adjust the door gaps.

Adjusting the door position (early models)



[Original can be viewed at: www.PeugeotBook.ru]

The position of the door can be adjusted by shims placed between the hinge and the door. To add or remove shims, loosen the bolts that attach the hinge to the door.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article reviewed by editor: Shirokov Arseny
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Peugeot 405: Doors, locks and windows
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Door trim — removal and installation
Door lock and handles — removal and installation
Door glass — removal and installation
Trunk lid (Sedan models) — removal and installation
Trunk lid lock (Sedan models) — removal and installation
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Peugeot 406 (1995-2004) 
  • General information
  • User manual
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  • Steering
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  • Exterior (external elements)
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  • Doors, locks and windows
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  • Equipment and devices
  • Electrical circuits
Peugeot 405 (1987-1997) 
  • General information
  • User manual
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  • Power unit
  • Petrol engines 1.4 l
  • Petrol engines 1.6-2.0 l
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  • Multipoint fuel injection
  • Cooling and lubrication system
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox MA
  • Manual gearbox BE
  • Automatic gearbox
  • Drive shafts
  • Chassis, running gear
  • Steering
  • Front suspension
  • Rear suspension
  • Brake system
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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