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Peugeot 405 (1987-1997) Peugeot 406 (1995-2004)

Radiator — removal, inspection and installation (Peugeot 406)

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  • 40X
  • Peugeot 406 (1995-2004)
  • Power unit
  • Cooling and heating
  • Radiator — removal, inspection and installation
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Table of contents: Removal 🠇 Examination 🠇 Installation 🠇

Removal



1. Remove the negative terminal from the battery.

2. Drain the coolant from the cooling system.

3. Remove the electrical connector from the fan temperature sensor. The sensor is screwed into the radiator.

4. Disconnect the cooling system hoses from the radiator.

5. At the top of the radiator, remove the radiator mounting brackets and tilt the radiator toward…
5. At the top of the radiator, remove the radiator mounting brackets and tilt the radiator toward…

5. At the top of the radiator, remove the radiator mounting brackets and tilt the radiator toward the engine. Remove the radiator carefully so as not to damage the radiator fins. Be careful not to lose the lower rubber support of the radiator.

Examination



1. If the radiator was removed due to reduced throughput, flush it with a stream of water in both directions. Blow the radiator out with compressed air from the outside.



2. If the radiator is leaking, do not try to weld or solder the leak, as this will damage the plastic parts of the radiator.

3. Minor radiator leaks can be repaired using radiator sealant.

4. Check the condition of the lower radiator rubber mounts and replace them if necessary.

Installation



Installation is carried out in the reverse order of removal, taking into account the following points:
  • check that the lower tabs on the radiator are correctly installed in the front cross member;
  • when connecting hoses to the radiator, use new O-rings in the connectors;
  • finally, top up the cooling system.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article reviewed by editor: Vinogradov Robert
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Peugeot 406: Cooling and heating
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Connecting the cooling system hoses
Technical characteristics of the cooling system
Cooling, heating and ventilation systems
Thermostat — Removal, Checking and Installation
Electric Fan — Removal, Checking and Installation
Thermal sensors — removal, testing and installation
Coolant Temperature High Lamp Sensor
Water pump — removal and installation
See similar information for other Peugeot models

➨ Radiator — removal, inspection and refitting Peugeot 106 (1991-2003)
➨ Removal and installation lower radiator hoses with quick-release… Peugeot 207 (2006-2014)
➨ Radiator — removal and installation Peugeot 305 (1977-1989)
➨ Radiator — removal and installation Peugeot 605 (1989-2000)
➨ Oil radiator Peugeot 806 (1994-2002)
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Peugeot 406 (1995-2004) 
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Peugeot 405 (1987-1997) 
  • General information
  • User manual
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  • Power unit
  • Petrol engines 1.4 l
  • Petrol engines 1.6-2.0 l
  • Diesel engines
  • Ignition system
  • Fuel system (carburetor)
  • Single point fuel injection
  • Multipoint fuel injection
  • Cooling and lubrication system
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox MA
  • Manual gearbox BE
  • Automatic gearbox
  • Drive shafts
  • Chassis, running gear
  • Steering
  • Front suspension
  • Rear suspension
  • Brake system
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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