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Partner I (1996-2008) Peugeot 807 (2002-2014) Peugeot 806 (1994-2002) Peugeot J5 (1981-1993)

Identifying and troubleshooting clutch problems (Peugeot Eurovans 807)

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  • Пежо
  • Peugeot 807 (2002-2014)
  • General information
  • Troubleshooting
  • Identifying and troubleshooting clutch problems
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Table of contents: The clutch is jerking 🠇 The clutch is slipping 🠇 The clutch disengages poorly 🠇 Noise when the clutch pedal is…🠇 A rising and falling noise when…🠇

The clutch is jerking



The engine and gearbox mounts are faulty



Check and replace if necessary.

The gearbox support is poorly secured



Tighten the mounting bolts.

The pressure plate fits unevenly



Replace the disk.

The driven disk is not an original part



Replace the driven disk. Install the original part.

The crankshaft is not aligned with the gearbox input shaft



Check the engine and gearbox centering surfaces.

The clutch release fork is pushing to one side



Check the clutch release fork.




The clutch is slipping



The clutch driven disc is worn out



Check the thickness of the friction lining of the disc, replace if necessary.

The clutch slave cylinder is sticking



Replace the cylinder.

Diaphragm spring tension too low



Replace the pressure plate.

The clutch hydraulic drive slave cylinder is leaking



Perform a visual inspection.

Hardened or oily friction lining



Replace the clutch disc.

The clutch overheated



Install a new original clutch.




The clutch disengages poorly



The friction lining is covered with abrasion products



Replace the clutch disc.

The clutch disc is sticking on the input shaft of the gearbox, the spline connection is dry or stuck together



Clean the splined connection, remove burrs, remove rust if necessary and lubricate again, for example with molybdenum powder.

Lateral runout of the clutch driven disc



Check the disk and replace it if necessary.

The primary (master) cylinder is leaking



With the clutch pedal depressed, observe whether the brake fluid is bubbling in the reservoir. Replace the cylinder.

The clutch pedal does not reach the limit stop



Check if the limiter is reached. Cut the mat if necessary.

Defective release bearing



Check the bearing.

Air in the hydraulic system



Bleed the clutch drive.

The primary shaft centering bearing in the flywheel is faulty



Replace the centering in the flywheel(needle) bearing.

The driven disk is warped or the friction lining is damaged



Replace the pressure plate.




Noise when the clutch pedal is depressed



The clutch release bearing is faulty



Check the release bearing, replace it.

The driven clutch disc hits the pressure plate



Replace the clutch disc.

A rising and falling noise when pushing or towing the vehicle, or when driving with the clutch disengaged



The movement of the torsion springs of the driven clutch disc is restricted



Replace the clutch disc.

The rivets on the clutch pressure plate have come loose



Replace the disk.

The clutch imbalance is too great



Replace the pressure plate and driven disc.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article reviewed by editor: Vinogradov Robert
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Peugeot 807: Troubleshooting
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Partner I (1996-2008) 
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Peugeot 807 (2002-2014) 
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Peugeot 806 (1994-2002) 
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  • ECM Bosch Motronic MP 3.2
  • ECM Magneti-Marelli (MM)
  • Transmission
  • Clutch
  • Mechanical gearbox
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  • Equipment and devices
  • Electrical circuits
Peugeot J5 (1981-1993) 
  • General information
  • Introduction to manual
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  • Engine repair (DB9)
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  • Fuel injection (DB9)
  • Engine repair (U25)
  • Lubrication system (U25)
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  • Transmission
  • Clutch
  • Gearbox
  • Drive shafts
  • Chassis, running gear
  • Steering system
  • Car suspension
  • Brake system
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  • Electrical circuits
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