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Partner I (1996-2008) Peugeot 807 (2002-2014) Peugeot 806 (1994-2002) Peugeot J5 (1981-1993)

Troubleshooting and Troubleshooting of Diesel Engine Fuel System Problems (Peugeot Eurovans 807)

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  • Peugeot 807 (2002-2014)
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Table of contents: The engine does not start or starts…🠇 The engine runs jerkily at idle and…🠇 Too high fuel consumption 🠇
Before troubleshooting, the following conditions must be met.

Incorrect actions when starting the engine must be excluded. There should be fuel in the tank, the fuel system pressure and compression are normal, the battery is charged, and the starter rotates with sufficient speed. Contact a workshop to read the codes registered by the self-diagnostic system.

Caution! If high-pressure fuel lines are removed, their joints must first be cleaned using a cold-cleaning agent.


The engine does not start or starts poorly



The fuel supply is insufficient. The fuel supply system is faulty



Check if fuel is supplied:
  • a) fuel hoses are pinched, clogged, leaky, porous, or have a loose fit

Clean the fuel lines.
  • b) the fuel filter is clogged

Replace the fuel filter.
  • c) in winter. The fuel in the filter or pipes has frozen or thickened

park your car in a heated garage. Check the condition of the fuel filter heater
  • d) the fuel tank ventilation is clogged, the mesh filter in the tank is dirty

Clean the ventilation and filter mesh.

The injectors are faulty



Check the injectors by loosening the high pressure fuel line union nuts one at a time and ensure the cylinders are operating.




The engine runs jerkily at idle and when starting off



Poor connection of fuel hoses to the injection pump or fuel filter



Replace the fuel hoses, secure them with clamps, tighten the hollow bolts.

The fuel supply and return lines are reversed



Check the fuel line connections.

The fuel supply is insufficient. The fuel supply system is faulty



Check if fuel is supplied:
  • a) fuel hoses are pinched, clogged, leaky, porous, or have a loose fit

Clean the fuel lines.
  • b) the fuel filter is clogged

Replace the fuel filter.
  • c) in winter. The fuel in the filter or pipes has frozen or thickened. Check the condition of the fuel filter heater K. Park the car in a heated garage.
  • d) the fuel tank ventilation is clogged, the mesh filter in the tank is dirty.

Clean the ventilation and filter mesh.

The injectors are faulty



Check the injectors by loosening the high pressure fuel line union nuts one at a time and ensure the cylinders are operating.




Too high fuel consumption



The air filter is dirty



Replace the air filter element.

The fuel system is leaking



Perform a visual inspection of all fuel lines (supply, outlet and main).

The fuel return line is clogged



Blow out the outlet pipe from the high-pressure fuel pump to the fuel tank.

Increased idle speed or maximum allowable speed



Check. Print out the codes of the faults registered by the self-diagnostic system.

The engine has mechanical damage



Check the compression or overhaul the engine. Remove dents from the exhaust system.

The injectors are faulty



Check the injectors by loosening the high pressure fuel line union nuts one at a time and ensure the cylinders are operating.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article reviewed by editor: Vinogradov Robert
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Partner I (1996-2008) 
  • General information
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Peugeot 807 (2002-2014) 
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  • Power unit
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  • Diesel engines
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Peugeot 806 (1994-2002) 
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  • User manual
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  • Fuel injection (petrol)
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  • ECM Bosch Motronic MP 3.2
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  • Transmission
  • Clutch
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Peugeot J5 (1981-1993) 
  • General information
  • Introduction to manual
  • Specifications
  • Gasoline engine
  • Engine repair
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  • Fuel system
  • Ignition system
  • Diesel engine
  • Engine repair (DB9)
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  • Engine repair (U25)
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  • Gearbox
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