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Partner I (1996-2008) Peugeot 807 (2002-2014) Peugeot 806 (1994-2002) Peugeot J5 (1981-1993)

Identifying and troubleshooting brake system problems (Peugeot Eurovans 807)

  • Main
  • Пежо
  • Peugeot 807 (2002-2014)
  • General information
  • Troubleshooting
  • Identifying and troubleshooting brake system problems
0
Table of contents: Too much free play in the brake pedal 🠇 The brake pedal is pressed far down…🠇 The braking effect is reduced, the…🠇 Poor braking action despite high…🠇 The wheel brakes do not operate…🠇 The brakes work on their own 🠇 Brakes heating up while driving 🠇 Brake rattling 🠇 The brake pads do not move away from…🠇 Uneven wear of the linings 🠇 Wedge-shaped wear of brake linings 🠇 Squealing brakes 🠇 Brake pulsation 🠇 The ABS warning light comes on while…🠇

Too much free play in the brake pedal



Partial or complete wear of brake linings



Replace the brake pads.

Failure of one of the brake circuits



Check the brake lines for brake fluid leaks.




The brake pedal is pressed far down and springs back



Air in the brake system



Remove air from the brake system.

Too little brake fluid in the expansion tank



Add brake fluid, bleed the brakes.

The braking effect is reduced, the brake pedal is pressed all the way down



Leaky pipeline



Tighten the nuts at the connections or replace the pipeline.

Damaged seal on the master cylinder or wheel cylinder



Update the cuff. In the master cylinder, replace the internal parts, replace the master cylinder if necessary.



Poor braking action despite high force applied to the brake pedal



Oily brake linings



Update your overlays.

Incorrect or hardened brake lining



Update your trims, use only the original trims from the vehicle manufacturer.

The brake booster is faulty, the booster hose is defective and porous



Check the booster and booster hose.

The brake linings are worn out



Replace the pads.




The wheel brakes do not operate simultaneously (the brakes "pull" in one direction)



The tire pressure is not as prescribed



Check the tire pressure and adjust it to normal.

Uneven tire wear



Replace worn tires.

Oily brake linings



Update your overlays.

Brake linings of different brands are installed on one bridge



Replace the pads, use only the original pads from the vehicle manufacturer.

Poor condition of the brake lining working surface



Replace the pads.

Contaminated caliper cavities



Clean the seating and guide surfaces of the brake pads of the caliper.

Corrosion of wheel cylinders



Replace the brake caliper.

Uneven wear of the brake lining



Update your brake pads (both wheels) and check the caliper stroke.




The brakes work on their own



The equalizing hole in the master cylinder is clogged



Clean the cylinder and replace its internal parts in a workshop.

The clearance between the pushrod and the master cylinder piston is too small



Check the gap.

Brakes heating up while driving



The equalizing hole in the master cylinder is clogged



Clean the master cylinder and have its internal parts replaced at a workshop.

Heavy brake action



Lubricate the moving parts of the drum brake. Reassemble the caliper (in the workshop).




Brake rattling



Incorrect brake pads



Replace the pads. Use only the vehicle manufacturer's original pads.

The brake disc is covered with corrosion in places



Clean the disc thoroughly.

The brake disc has lateral runout



Modify the disk or replace it.

The brake pads do not move away from the brake disc



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Corrosion of wheel cylinders



Overhaul the caliper and replace if necessary.

Uneven wear of the linings



For disc brakes only

Incorrect brake pads



Replace the pads. Use only the vehicle manufacturer's original pads.

The caliper is dirty



Clean the caliper cavities.

Heavy stroke of wheel cylinder pistons



Spread the pistons.

Brake system leakage



Check the brake system for leaks.




Wedge-shaped wear of brake linings



The brake disc does not rotate parallel to the caliper



Check the caliper mating surface.

Caliper corrosion



Eliminate corrosion and contamination of the calipers.

Squealing brakes



Often attributed to atmospheric influences (humidity)



No intervention is required if the brakes squeal after a long period of parking in high humidity, but do not recur after the first few braking attempts.

Incorrect brake pads



Replace the pads. Use only the vehicle manufacturer's original pads.

The brake disc does not rotate parallel to the caliper



Check the caliper mating surface.

The caliper cavities are dirty



Clean the caliper cavities.

Brake pulsation



ABS action



This is a normal phenomenon and does not require intervention.

For disc brakes only

Lateral runout of the brake disc or excessive disc thickness tolerance



Check the runout and thickness tolerance of the disc. Modify the disk or replace it.

The brake disc does not rotate parallel to the caliper



Check the caliper mating surface.

The ABS warning light comes on while driving



Low battery power (voltage less than 10 volts)




  • Check the battery voltage. Make sure the battery charging light goes out after the engine starts. Otherwise, check the condition of the V-belt and the generator.
  • Read the recommendations regarding active safety systems in your vehicle
  • Check the ground (-) wire terminal from the hydraulic unit return pump and make sure it is securely fastened and not corroded

ABS malfunction



Contact a workshop to have your ABS checked.
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Article reviewed by editor: Vinogradov Robert
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