Table of contents: Cars with 2.1L XUD series engines 🠇 Cars with 2.5L DK5ATE engine, power…🠇
Cars with 2.1L XUD series engines
11. Move the tension roller by the square 6 (see illustration 3.4).
12. Install the stop pin "a" (see illustration 3.4).
13. Place the belt on the accessory pulleys and corresponding rollers.
14. Turn tension roller 4 clockwise to release stop pin "a" from hole 5 (see illustration 3.4).
15. Tighten bolt 3 of the tension roller with a force of 50 Nm.
16. Remove the stop pin "a" (see illustration 3,4).
17. Turn the crankshaft four revolutions in the direction of engine rotation.
18. Make sure that the stop pin "a" enters the hole 5 without any obstacles. Otherwise, repeat the installation procedure.
19. Next, the installation of the dismantled components is carried out in the reverse order of removal.
20. Tighten the wheel bolts to 90 Nm.
Cars with 2.5L DK5ATE engine, power steering and air conditioning
21. Check the ease of movement of rollers 3 and 4 (see illustration 3.7).
22. Carefully place the belt on the accessory pulleys and corresponding rollers (see illustration).
3.22 Carefully place the belt on the accessory pulleys and corresponding rollers
23. Adjust the tension of the accessory drive belt. If a new belt is being installed, move roller 3 so that the stop pin "a" can be removed (see illustration)
3.23 Adjust the tension of the accessory drive belt. If a new belt is being installed, move roller 3 so that the stop pin "a" can be removed
24. Tighten the roller mounting bolt 3 with a force of 32 Nm
25. Turn the crankshaft five revolutions in the direction of engine rotation.
26. Check the belt tension: if the stop pin "a" with a diameter of 2 mm enters the corresponding hole without hindrance (see illustration 3.23), then the belt is tensioned correctly. Otherwise, repeat the adjustment procedure.
27. If the old accessory drive belt is installed, measure the length X of the dynamic tensioner 6 (see illustration 3.23)if the distance X is less than 95 mm, the belt is tensioned correctly (properly). If the distance X exceeds 95 mm, the tension adjustment procedure must be repeated or the belt must be replaced.
28. Next, the installation of the dismantled components is carried out in the reverse order of removal.