Vehicles with DK5ATE engine
1. Unscrew the mounting bolts 2 and remove the camera 1 and its seal (see illustration). Bolt tightening torque 10 Nm.
4.1 Unscrew the fastening bolts 2 and remove the chamber 1 and its seal
2. Loosen clamps 3 and 4 on the exhaust gas recirculation hose, and then open clamp 3 as much as possible (see illustration). Tightening torque for clamp bolts 5 Nm.
4.2 Loosen clamps 3 and 4 on the exhaust gas recirculation hose
3. Remove the intake manifold together with the mechanical valve 6 of the exhaust gas recirculation system and the hose 5 for supplying exhaust gases to the intake manifold (see illustration).
4.3 Remove the intake manifold together with the mechanical valve 6 of the exhaust gas recirculation system and the hose 5 for supplying exhaust gases to the intake manifold
Attention! Inspect hose 5 and o-rings and make sure they are not worn or deformed. Install a new hose if necessary.
The intake manifold is installed in the reverse order of removal.
4. Fasten clamps 3 and 4 on the exhaust gas supply hose as shown in the illustration.
4.4 Mounting position of the clamps on the exhaust gas supply hose to the intake manifold
5. Lay a new gasket 7 inlet manifold (see illustration).
4.5 Lay a new gasket 7 in the intake manifold