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Peugeot 605 (1989-2000)

Engine — removal (Peugeot 605)

  • Main
  • 60X
  • Peugeot 605 (1989-2000)
  • Power unit
  • Petrol engines «XU»
  • Engine — removal
0
1. Open the hood and fix it in this position.

2. Drain the coolant.

3. Remove the battery.

4. Cars with XU102C engine. Remove the air intake 1 (see illustration 5.0).

5.0 Remove the air intake 1

5.0 Remove the air intake 1


5. Vehicles with XU10J2 engine. Remove the air filter/mass air flow sensor 2 (see illustration 5.0).

6. Remove the air filter 3 (see illustration 5.0).

7. Remove the battery tray 4 (see illustration 5.0).

8. Release the engine wire harnesses from holders A and B (see arrows in the illustration).

5.8 Release the engine wire harnesses from holders A and B (see arrows)

5.8 Release the engine wire harnesses from holders A and B (see arrows)


9. Vehicles with XU10J2 engine. Release the engine wiring harness from the holder C (see arrows in the illustration)

5.9 Release the engine wiring harness from the holder C (see arrows). Cars with XU10J2 engine

5.9 Release the engine wiring harness from the holder C (see arrows). Cars with XU10J2 engine


10. Move pump 5 and reservoir 6 of the power steering away from the work area (see illustration).



5.10 Move pump 5 and reservoir 6 of the power steering away from the work area

5.10 Move pump 5 and reservoir 6 of the power steering away from the work area


11. Disconnect and release from the holders all wire harnesses, hoses and pipelines connected to the power unit or secured to it and preventing its dismantling.

12. Remove the power unit suspension supports

13. Press out pin 7 of bracket 8 and disconnect the support (see arrows in the illustration).

5.13 Press out pin 7 of bracket 8 and disconnect the support (see arrows)

5.13 Press out pin 7 of bracket 8 and disconnect the support (see arrows)


14. Remove the right drive shaft 9 (see illustration).

5.14 Remove the right drive shaft 9

5.14 Remove the right drive shaft 9


15. Disconnect the right support 10 of the suspension (see illustration)



5.15 Disconnect the right support 10 of the suspension

5.15 Disconnect the right support 10 of the suspension


16. Remove the left drive shaft 11 (see illustration).

5.16 Remove the left drive shaft 11

5.16 Remove the left drive shaft 11


17. Disconnect the exhaust pipe (see illustration).

5.17 Disconnect the exhaust pipe

5.17 Disconnect the exhaust pipe


18. Disconnect the speedometer drive cable.

19. Disconnect the air conditioning compressor (if provided) Attention! All work related to the air conditioner should be entrusted to a specialized workshop. Do not open the refrigerant circulation circuit yourself - risk of frostbite!



20. Attach the hooks of a crane beam or hoist to the engine lugs and carefully lift the engine to relieve the load on its supports (see arrows in the illustration).

5.20 Attach the hooks of a crane beam or hoist to the engine lugs and carefully lift the engine to…

5.20 Attach the hooks of a crane beam or hoist to the engine lugs and carefully lift the engine to relieve the load on its supports (see arrows)


21. Unscrew the mounting bolts (see arrows in the illustration) and remove the support 12 of the gearbox.

5.21 Unscrew the mounting bolts (see arrows) and remove the 12 gearbox support. The tightening…

5.21 Unscrew the mounting bolts (see arrows) and remove the 12 gearbox support. The tightening torque of the support mounting bolts is 30 Nm


22. Unscrew nut 13 and remove the right engine mount support (see illustration).

5.22 Unscrew nut 13 and remove the right engine mount support. Tightening torque - 45 Nm

5.22 Unscrew nut 13 and remove the right engine mount support. Tightening torque - 45 Nm


23. Carefully remove the engine from the engine compartment.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article reviewed by editor: Nikonova Veronica
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Peugeot 605: Petrol engines «XU»
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Cylinder head — installation
Cylinder head — removal
Camshaft — Installation
Camshaft — Removal
Timing belt of the gas distribution mechanism drive —…
Engine — installation
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Peugeot 605 (1989-2000) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
  • Petrol engines «XU»
  • Petrol engines «ZPJ»
  • Petrol engines «ES9J4»
  • Diesel engines
  • Cooling and heating
  • Fuel system
  • Exhaust system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis, running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Body elements
  • Electrical equipment
  • Power devices
  • Electrical circuits
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