Attention. After turning off the ignition, wait 15 minutes before disconnecting the battery to ensure that the results are remembered «learning» various ECUs.
Before starting any work on the exhaust system, wait until its elements have cooled down.
Removing
Place the car on a lift.
Empty the system circuit) cooling (see corresponding operation).
Remove the battery protective cover (2).
Disconnect the battery.
Remove:
- front bumper (see corresponding operation);
- front optical blocks (see corresponding operation);
- drive shafts (see corresponding operation);
- gearbox controls (see corresponding operation).
Remove the protective cover (1).
Special fixtures:
1 - tube with valve tip «SHRADER» 0141-T1;
2 - lifting table 0004;
3 - set of supports 0005-C;
4 - engine support 0005-G;
5 - plugs for quick couplings 1520.
Release the vacuum tube (in the zone «A»).
Remove air resonator (3).
Loosen the screw securing the air supply pipe (5).
Remove the air supply tube (4).
Loosen the screws (6), (7) attaching the air cleaner cover.
Remove the air filter cover (8).
Unplug connectors (engine power supply harnesses).
Remove:
- Engine control ECU (see corresponding operation);
- battery (see corresponding operation).
Disconnect the harnesses and remove the battery tray.
wrap bolts (9).
Remove intermediate support (10) and air filter housing (11).
Attention. Install the plugs by blocking the air inlet to the intake distributor.
Disconnect:
- electrical harness (12) from terminal block (in zones «b» And «With»);
- engine wiring harness (14) (in the zone «d»).
Remove the harness bracket (13).
Attention. Relieve fuel pressure by attaching tool [1] to the valve «SHRADER» 0141-T1, and collect the drained fuel in a collection (in the zone «e»).
Clean all connections on the low pressure circuit before disconnecting.
Disconnect the fuel pipes (15) And (16).
Attention. Close the openings of the fuel supply and return pipes (15) And (16) using the device [5].
Disconnect:
- electrical cable «masses» gearbox connected to the chassis;
- brake booster vacuum tube.
Turn away bolts (17) And (19) and remove the upper transverse protection of the radiator (18).
Turn away bolts (20) And (22) and remove the lower transverse protection of the radiator (21).
Disconnect the degassing tube from the radiator (23) (in zones «I» And «To»). Remove the bleed tube.
Disconnect heater inlet and outlet durite hoses (in the zone «f» And «d»).
Disconnect the lower and upper radiator hoses (in zones «h» And «j»).
Disconnect electrical connectors (24) And (25) (electric fan relay) and connector (26) (engine cooling fan unit).
Disconnect the hood latch cable.
Remove the tubing (27) air conditioner condenser.
Loosen and remove the mount (28) air conditioner condenser. Slide forward and secure the air conditioner condenser with a clamp (29), without damaging the tubes.
Remove fasteners 30 and the radiator of the cooling system (31).
Disconnect the exhaust system clamp from the hose.
Release the exhaust system from the front and intermediate mountings.
Attention. Protect the rear bumper from damage when it comes into contact with the exhaust silencer.
Remove:
- front frame (32);
- subframe extensions (33), (37):
- safety beam (34);
- stabilizer bar (35);
- fastening (36) active support to the gearbox.
Remove the accessory drive belt (see corresponding operation).
Move and tie the exhaust pipe (on the left side of the car)
Note. This operation is necessary to remove the engine and transmission assembly.
Turn away bolts (40).
Remove and move aside the hydraulic clutch mechanism (41).
Disconnect the A/C compressor electrical connectors (39) (in the zone «m»).
Remove the screws (38) mounted air conditioning compressor.
Set aside and secure the compressor (39).
Disconnect the water supply pipe and water pump (in the zone «n»).
Install accessories [3] (zones «R» And «q») and fixtures [4] (in the zone «r»).
Position the lift table [2] over the motor.
Attach the tools [3], [4] to the lift table [2] (lift the tool if necessary). Turn away bolts (42), (43) and remove the top right engine mount: (46).
Turn away bolts (44) and remove the gearbox support (45).
Attention. Make sure that the power unit No. touches the body parts.
Remove the engine and gearbox assembly (through the bottom of the car).