Install the upper right support
Install the engine and gearbox and gearbox support (45) engine (46).
Wrap the bolts (42), (43). Install Mount (36) active support to the gearbox. Install the stabilizer bar (35).
Secure the engine mounts with the gearbox assembly in pairs.
Remove the lift table [2] from under the vehicle.
Remove tools [3], [4].
Install the exhaust system in the front and intermediate mountings. Install the exhaust hose clamp (tightening torque 2.5 Nm). Install a refrigeration compressor (39).
Fasten in pairs (38) air conditioner compressor.
Install the accessory drive belt (see corresponding operation).
Connect the AC compressor electrical connectors (39) (in the zone «m»).
Install the hydraulic clutch mechanism (41).
Connect the water tube to the water pump inlet (in the zone «n»).
Install:
- safety beam (34) (fasten in pairs);
- subframe extensions (33), (37) (fasten in pairs);
front frame (32) (fasten in pairs);
- cooling radiator (31) and fasteners 30.
Install the air conditioning condenser (29), without damaging the tubes.
Tube fixing (27) air conditioner condenser.
Install Mount (28) air conditioner condenser (29) (on the cooling system cassette).
Attach the hood latch cable.
Connect:
- electrical connector (26) (block of electric generators for engine cooling);
- electrical connectors (24), (25) (generator relay).
Install and connect the radiator bleeder tube (23) (in the zone «l» And «k»). Connect:
- inlet and outlet durite heater hoses (in zones «f» And «g»).
Upper and lower radiator hoses (in zones «h» And «j»).
Install cross member (21).
Wrap the bolts (20) And (22) (tightening torque 20 Nm).
Install cross member (18).
Wrap the bolts (17), (19) (tightening torque 20 Nm).
Connect the electrical cable «masses» gearbox connected to the chassis.
Install the brake booster vacuum pipe.
Note. Remove the protective plugs [5] from the supply and return pipes of the fuel system (15), (16).
Connect fuel pipes (15), (16).
Install the harness bracket (13).
Connect engine wiring harness (14) (in the zone «d») and electrical harness (12) from terminal block (in zones «b» And «With»).
Attention. Remove the plug from the inlet of the air distributor.
Install:
- air filter housing (11);
- intermediate support (10);
- bolts (9);
- battery box.
Attach the electrical harnesses to the battery bracket (about the help of new clamps).
Install:
- battery;
- ECU engine.
Connect Connectors (engine power supply harnesses).
Install:
- air filter cover (8);
- screws (6), (7) fixing the air cleaner cover;
- air supply tube (4);
- air pipe bolt (5);
- air resonator (3).
Connect the vacuum tube (in the zone «A»).
Install:
- gearbox controls;
- drive shafts;
- front bumper;
- front optical blocks.
Fill and bleed the cooling system (see below).
Connect the battery.
Install the protective cover (1) and battery cover (2).
Read the contents of the self-diagnosis memory.
Start the engine.
Check for abnormal noises.
Check for leaks.