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Peugeot 405 (1987-1997) Peugeot 406 (1995-2004)

Flywheel — removal, inspection and installation (Peugeot 406)

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  • 40X
  • Peugeot 406 (1995-2004)
  • Power unit
  • Gasoline engines
  • Flywheel — removal, inspection and installation
0
Table of contents: Removal 🠇 Examination 🠇 Installation 🠇

Removal



Models with manual transmission



1. Remove the gearbox and clutch.

2. Secure the flywheel from turning by installing a locking pin on the flywheel ring gear.

3. Unscrew the bolts and remove the flywheel. If there is a guide pin, remove it and store it with the flywheel. The flywheel mounting bolts are always replaced with new ones.

Models with automatic transmission



4. Remove the transmission. Mark the position of the torque converter in relation to the flywheel and loosen the flywheel mounting bolts.

(Source available here: PeugeotBook.ru)

5. Remove the flywheel mounting bolts along with the torque converter and two gaskets. Note that the gaskets are of different thicknesses, the thicker one being on the outside of the torque converter.

6. Remove the flywheel from the crankshaft. If there is a guide pin, remove it and store it with the flywheel.

Examination



1. On models with a manual transmission, check the flywheel for wear on the clutch side and the condition of the teeth of the ring gear. If the ring gear is worn, the flywheel must be replaced, as the ring gear is not supplied separately.

2. On models with automatic transmission, check the condition of the torque converter drive and ring gear.

Installation



Models with manual transmission



1. Clean the mating surfaces of the flywheel and crankshaft. Remove any remaining sealant from the crankshaft threads using a tap.

2. If new bolts are used that are not coated with sealant, apply sealant to the threaded portion of…


2. If new bolts are used that are not coated with sealant, apply sealant to the threaded portion of the bolts before installation.



3. Install the guide pin into the socket and install the flywheel, aligning the holes in the flywheel with the guide pin.

4. Secure the flywheel from turning and screw in the mounting bolts.


4. Secure the flywheel from turning and screw in the mounting bolts.

5. Install the clutch and remove the flywheel locking pin. Install the gearbox.

Models with automatic transmission



6. Clean the mating surfaces of the flywheel and crankshaft. Remove any remaining sealant from the crankshaft threads using a tap. If new bolts are used that are not coated with sealant, apply sealant to the threaded portion of the bolts before installing.

7. Install the guide pin into the socket and install the flywheel, aligning the holes in the flywheel with the guide pin.

8. Install the torque converter drive with the thinner gasket placed at the rear of the drive and the thicker gasket on the outside. Align it with the marks made during removal.

9. Install new mounting bolts and tighten them to the specified torque.

10. Remove the flywheel locking pin and install the gearbox.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article reviewed by editor: Vinogradov Robert
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Peugeot 406: Gasoline engines
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Oil radiator — removal and installation
Oil pump — removal, inspection and installation
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Cylinder head — removal and installation
Checking and adjusting valve clearances of 1.6L engines
Powertrain suspension — inspection and replacement
Main engine faults
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Peugeot 406 (1995-2004) 
  • General information
  • User manual
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Fuel system (gasoline)
  • Fuel system (diesel)
  • Engine electrical equipment
  • Transmission
  • Clutch and drive shafts
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis, running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Peugeot 405 (1987-1997) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines 1.4 l
  • Petrol engines 1.6-2.0 l
  • Diesel engines
  • Ignition system
  • Fuel system (carburetor)
  • Single point fuel injection
  • Multipoint fuel injection
  • Cooling and lubrication system
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox MA
  • Manual gearbox BE
  • Automatic gearbox
  • Drive shafts
  • Chassis, running gear
  • Steering
  • Front suspension
  • Rear suspension
  • Brake system
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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