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Peugeot 405 (1987-1997) Peugeot 406 (1995-2004)

Clutch release mechanism — removal, inspection and installation (Peugeot 406)

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  • 40X
  • Peugeot 406 (1995-2004)
  • Transmission
  • Clutch and drive shafts
  • Clutch release mechanism — removal, inspection and installation
0
Table of contents: Removal 🠇 Examination 🠇 Installation 🠇

Removal



1. Remove the gearbox.

2. On models with a cable release mechanism, disconnect the release bearing from the release fork…


2. On models with a cable release mechanism, disconnect the release bearing from the release fork and remove the bearing (indicated by the arrow) from the primary shaft.

3. Remove the roll pin and remove the clutch release lever from the top of the release shaft. A new roll pin must be used for installation.

4. On both types of clutch, depress the retaining ring and remove the upper sleeve from the clutch…


4. On both types of clutch, depress the retaining ring and remove the upper sleeve from the clutch fork shaft.

Article republished from the website PEUGEOTBOOK

5. Remove the shaft from the lower bushing and take it out of the clutch housing.


5. Remove the shaft from the lower bushing and take it out of the clutch housing.



6. Press back the retaining ring and remove the lower bushing from the clutch housing.


6. Press back the retaining ring and remove the lower bushing from the clutch housing.

Examination



1. Check the clutch release mechanism and replace worn parts if necessary.

2. Check the release bearing, which should rotate easily, evenly and quietly.

3. The working surface of the bearing acting on the pressure spring must be smooth, without cracks, local corrosion or wear. If these defects are present, the release bearing must be replaced. On leading clutch assemblies of the second type, the entire assembly must be replaced.

Installation



1. Lubricate all shaft pivot points and clutch fork contact surfaces with molybdenum disulfide based grease.

2. Install the lower sleeve of the clutch housing. Insert the clutch release shaft and the upper sleeve and secure them with retaining rings.

3. Install the clutch release lever onto the shaft, align the holes on the shaft and lever and insert a new cylindrical pin. Install the release bearing onto the transmission input shaft and connect it to the clutch release fork.

4. Install the gearbox.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article reviewed by editor: Vinogradov Robert
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Peugeot 406: Clutch and drive shafts
Next

Clutch master assembly — removal, inspection and installation
Hydraulic clutch control system
Clutch pedal — removal and installation
Clutch cable — removal and installation
Technical characteristics of the clutch and shafts
Drive shafts — general information
Removal and installation drive shafts
Replacement of constant velocity joint boots
Replacing the intermediate bearing of the right drive shaft
Main clutch faults
See similar information for other Peugeot models

➨ Clutch release mechanism — removal, inspection and refitting Peugeot 106 (1991-2003)
➨ Removal and installation the clutch mechanism Peugeot 207 (2006-2014)
➨ Removal and installation the clutch release mechanism (XU series… Peugeot 305 (1977-1989)
➨ Timing belt of the gas distribution mechanism drive — removal Peugeot 605 (1989-2000)
➨ Clutch release mechanism — removal, inspection and installation Peugeot Partner I (1996-2008)
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Peugeot 406 (1995-2004) 
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Peugeot 405 (1987-1997) 
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