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Peugeot 405 (1987-1997) Peugeot 406 (1995-2004)

Hood — removal, repair and installation (Peugeot 405)

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  • 40X
  • Peugeot 405 (1987-1997)
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  • Hood — removal, repair and installation
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Table of contents: Removal 🠇 Repair 🠇 Installation 🠇

Hood assembly



1 – hood hinge, 2 – hood, 3 – seal, 4 – separating seal, 5 – stop clamp, 6 – stop

1 – hood hinge, 2 – hood, 3 – seal, 4 – separating seal, 5 – stop clamp, 6 – stop


Removal



1. Open the hood. Use paint to mark the position of the hood hinges relative to the two fastening elements.

2. Unscrew the bolt securing the ground bus to the hood.

3. Loosen the two bolts securing each hinge to the hood.

4. Position the brush holder to hold the hood open.

5. Unscrew the four screws securing the hood to the hinges (two on each side).

5. Unscrew the four screws securing the hood to the hinges (two on each side).


6. Unscrew the bolts (A) securing the hinges to the hood and the bolts (B) securing the hinges to the body.

7. Remove the hood. To avoid damaging the varnished surface of the front fenders, two people should remove the hood.



Repair



When working on the hood, do not apply too much polyester resin because it has a tendency to crack when closed suddenly or when oscillating.

1. Before varnishing the hood, apply a sealant to the joints of the internal hood reinforcements.

2. To avoid corrosion and reduce noise, a special anti-corrosion agent should be sprayed on the inside of the hood.

3. Before proceeding further, the bonnet must dry overnight at 20°C.

4. Into closed profiles (inside the hood reinforcements) you should inject a special wax liquid into the aerosol.

Installation



1. Lubricate the hinge bolts.

2. Install the hood on the hinges without screwing the connections completely. This action should be performed by two people.

3. Install the hood hinges in the appropriate places and screw them in.

4. Adjust the gap between the hood and the fenders, as well as between the hood and the radiator grille.

5. To do this, you should do the following: Adjust the hood fastening elements to ensure its position in the horizontal plane.

6. Use the side fastening elements to adjust the position of the hinges in the vertical plane.

7. Make sure the hood opens properly.

8. Finally, tighten the hinge fastening elements.

9. Close the hood and make sure it opens and closes properly.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article reviewed by editor: Shirokov Arseny
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Peugeot 405: Exterior (external elements)
Next

Front wing — removal and installation
Tail light — removal and installation
Headlights and direction indicators — removal and installation
Rear bumper — removal and installation
Front bumper — removal, installation and repair
Bonnet Lock Cable — Removal and Installation
Hood lock — removal and installation
Front Panel Replacement — Removal, Repair and Installation
External rear view mirrors — removal and installation
Radiator grille — removal and installation
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Peugeot 406 (1995-2004) 
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Peugeot 405 (1987-1997) 
  • General information
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  • Petrol engines 1.4 l
  • Petrol engines 1.6-2.0 l
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  • Rear suspension
  • Brake system
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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