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Peugeot 405 (1987-1997) Peugeot 406 (1995-2004)

Cylinder Head Cover — Removal and Installation (Peugeot 406)

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  • 40X
  • Peugeot 406 (1995-2004)
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  • Cylinder Head Cover — Removal and Installation
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Table of contents: Removal 🠇 Installation 🠇

Removal



1.9 liter engine models



1. Disconnect the ventilation hose from the front of the head and remove the air filter pipe.

2. Unscrew the fuel supply hose bracket mounting bolt on the right side of the head.


2. Unscrew the fuel supply hose bracket mounting bolt on the right side of the head.

3. Remove the control diaphragm vacuum hose, remove the two bolts and move the diaphragm to the side.

4. Unscrew the two head mounting bolts and remove them with the washers.


4. Unscrew the two head mounting bolts and remove them with the washers.

5. Move aside all the hoses that are located above the cylinder head.

6. Remove the head cover together with the rubber gasket. Check the condition of the gasket and replace it if necessary.

2.1 liter engine models



7. Remove the upper timing belt cover.

8. Remove the upper part of the exhaust manifold.



9. Remove the ventilation hose from the front of the head.

10. Pay attention to the location of the hoses attached to the head cover, then unscrew the 11 bolts gradually in a spiral pattern.

11. Move aside all the hoses that are located above the cylinder head.

12. Remove the head cover together with the rubber gasket. Check the condition of the gasket and…


12. Remove the head cover together with the rubber gasket. Check the condition of the gasket and replace it if necessary.

Installation



Installation is carried out in the reverse order of removal, and the following steps must be performed:
  • install all brackets and hoses to their original positions;
  • install the exhaust manifold (2.1 liter engines).
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article reviewed by editor: Vinogradov Robert
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Peugeot 406: Diesel engines
Next

Installation of the valve timing mechanism
Checking the compression pressure (compression)
Technical characteristics of diesel engines
Diesel engines — general information about repair
Crankshaft pulley — removal and installation
Timing Belt Cover — Removal and Installation
Timing Belt — Removal, Checking and Installation
Camshaft Pulley — Removal and Installation
Crankshaft pulley — removal and installation
See similar information for other Peugeot models

➨ Cylinder head cover — removal and refitting Peugeot 106 (1991-2003)
➨ Cylinder head (petrol engines 1.4 and 1.6 l, EPZ, TU5) Peugeot 207 (2006-2014)
➨ Disassembling the cylinder head (XU series engines) Peugeot 305 (1977-1989)
➨ Cylinder head — removal Peugeot 605 (1989-2000)
➨ Cylinder head cover — removal and installation Peugeot Partner I (1996-2008)
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Peugeot 406 (1995-2004) 
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Peugeot 405 (1987-1997) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines 1.4 l
  • Petrol engines 1.6-2.0 l
  • Diesel engines
  • Ignition system
  • Fuel system (carburetor)
  • Single point fuel injection
  • Multipoint fuel injection
  • Cooling and lubrication system
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox MA
  • Manual gearbox BE
  • Automatic gearbox
  • Drive shafts
  • Chassis, running gear
  • Steering
  • Front suspension
  • Rear suspension
  • Brake system
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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