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Peugeot 405 (1987-1997) Peugeot 406 (1995-2004)

Removal pistons with connecting rods (Peugeot 406)

  • Main
  • 40X
  • Peugeot 406 (1995-2004)
  • Power unit
  • Engine overhaul
  • Removal pistons with connecting rods
0
1. Remove the cylinder head, oil pan and oil pump.

2. If there is carbon deposits on the top of the cylinder, remove them with a soft scraper. The presence of a step on the top of the cylinder indicates excessive wear of the cylinder and the need to bore the engine cylinders.

3. Using a hammer and center punch or paint, mark the position of the big end cap and the cylinder…


3. Using a hammer and center punch or paint, mark the position of the big end cap and the cylinder number (cylinder #3 is shown in the illustration).

4. Turn the crankshaft so that the pistons of the 1st and 4th cylinders are at BDC.

5. Loosen the nuts securing the lower connecting rod head cover of the first cylinder. Remove the…


(Information copied from the resource: «PeugeotBook»)

5. Loosen the nuts securing the lower connecting rod head cover of the first cylinder. Remove the lower connecting rod cover.

6. To prevent damage to the crankshaft journals by the connecting rod studs, wrap the studs with…


6. To prevent damage to the crankshaft journals by the connecting rod studs, wrap the studs with any soft material or put appropriate tubes made of soft material on them.



7. Using the handle of a hammer, push the piston up the cylinder block and remove it from the cylinder block.

8. Install the connecting rod cap onto the lower connecting rod head and screw it on with nuts, which will keep them together and prevent them from getting mixed up.

9. Remove the piston of the fourth cylinder in the same way.

10. Turn the crankshaft 180° to set the pistons of the 2nd and 3rd cylinders to BDC and remove the pistons in the same way.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article reviewed by editor: Vinogradov Robert
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Peugeot 406: Engine overhaul
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Cylinder head assembly
Cleaning and inspection of the cylinder head
Disassembling the cylinder head
Removal and installation the cylinder head (2.1L engine)
Engine repair — general information
Removal the crankshaft
Cylinder block
Pistons and connecting rods — check
Crankshaft — check
Inspection of main and connecting rod bearings
See similar information for other Peugeot models

➨ Piston/connecting rod assembly — removal Peugeot 106 (1991-2003)
➨ Removal and installation of steering rods Peugeot 207 (2006-2014)
➨ Pistons, connecting rods and crankshaft — removal Peugeot 305 (1977-1989)
➨ Pistons and connecting rods — disassembly, inspection and… Peugeot 806 (1994-2002)
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Peugeot 406 (1995-2004) 
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Peugeot 405 (1987-1997) 
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