Removing
1. Disconnect the wire «masses» from battery (see «Disconnecting the battery»).
2. Remove the accessory drive belt as described in chapter 1A.
3. On diesel engines of 1.9 l of the DW series, release the clamp in the center of the engine cover and unscrew the fastening screw on the right side. Remove the engine cover. On 2.0L diesel engines, turn the four plastic tabs 90°and remove the engine cover (pic. 8.3. hell).
Pic. 8.3, a. On 1.9L DW diesel engines, remove the clips on the right side...
Pic. 8.3b....and the top plane of the engine cover...
Pic. 8.3, c....then remove the engine cover
Pic. 8.3, d. On 2.0L diesel engines, turn each lock 90°to release...
Pic. 8.3, e....then remove the engine cover
4. For easier access to the generator on models with power steering, remove the power steering pump mounting bolt (see chapter 10). Slide the pump to the side, being careful not to lose the spacer (if applicable) from the back support (pic. 8.4, a-c). Tie the pump to the vehicle body/engine to prevent excessive deformation of the hydraulic lines/hoses. Note. There is no need to disconnect pipes/hoses from the pump. Release the pipes/hoses from all clamps to prevent them from being deformed.
Pic. 8.4, a. Remove the front power steering pump mounting bolts...
Pic. 8.4, b....and the rear support bolt (marked with an arrow)...
Pic. 8.4, c....and then move the power steering pump to the side (petrol engine shown)
5. Depending on the engine and equipment installed, either remove the three bolts and remove the accessory drive belt tensioner, or remove the bolts and remove the accessory drive belt idler pulley bracket.
6. Remove the rubber cover (-And) from terminal (terminals) alternator, then unscrew the nut (-And) fasteners and disconnect the electrical wiring from the rear of the generator (pic. 8.6, a, b).
Pic. 8.6, a. Remove the rubber cover, then unscrew the nut (marked with an arrow)...
Pic. 8.6b....and disconnect the electrical connector on the generator (petrol engine shown)
7. Remove the alternator mounting bolts and, if applicable, adjusting bolt bracket bolt to alternator (pic. 8.7). Please note that on some models the left bolt (-s) act as centering and have spacer and cone built into them. To access the lower left bolt, remove the A/C compressor mounting bolt (if applicable) and move it to the side. Do not disconnect refrigerant lines.
Pic. 8.7. Bolts of fastening of a forward part of the generator (marked with arrows) (petrol engine shown)
8. Remove the generator from the support brackets and remove from the engine compartment.
Installation
9. Installation is carried out in the reverse order of removal. First tighten the left (centering) bolts and then the right bolts. Install and tension the accessory drive belt as described in chapter 1A or 1B.