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Peugeot 405 (1987-1997) Peugeot 406 (1995-2004)

Removal the engine with a manual transmission (Peugeot 405)

  • Main
  • 40X
  • Peugeot 405 (1987-1997)
  • Power unit
  • Petrol engines 1.6-2.0 l
  • Removal the engine with a manual transmission
0

Opening the hood



1 – normal position,

1 – normal position,
2 – vertical position


Engine mount brackets



1 – metal-rubber support of the gearbox, 2 – metal-rubber element mounting axis, 3 – engine…

1 – metal-rubber support of the gearbox, 2 – metal-rubber element mounting axis, 3 – engine bracket, 4 – metal-rubber support bracket, 5 – metal-rubber engine support, 6 – lower bracket of the metal-rubber support and axle shaft bearing, 7 – rear metal-rubber support, 8 – mounting element


Removal the clutch release cable



Removal the clutch release cable


Special tool for removing and installing the right rubber support



Special tool for removing and installing the right rubber support


The engine is removed from underneath the car.



1. Install the vehicle on a stationary lift.

2. Open the hood and place it in a vertical position (see picture Opening the hood).

3. Disconnect the ground wire from the battery.

4. Remove the air filter and air filter housing.

5. Raise the car.

6. Drain the oil from the hydraulic circuit of the power steering system (in versions with hydraulic booster).

7. Drain the coolant from the cooling system.

8. Drain the oil from the gearbox and engine.

9. Remove the support connecting the axle shaft bearing housing to the body.

10. Loosen the intermediate bearing mounting nuts and turn the bolts half a turn.

11. Disconnect the speedometer cable from the gearbox.

12. Disconnect the inlet pipe from the manifold.

13. Unscrew the bolts securing the stabilizer connectors to the levers.

14. Remove the plastic gearbox cover.

15. Remove the wheels.

16. Unscrew the steering knuckle ball joint nuts and remove the ball joints using a universal puller or tool 0709.

17. Move the steering knuckles aside and remove the drive axle shafts from the differential.

18. Remove the intermediate axle bearing housing.

19. Disconnect the cooling system pipes.

20. Remove the battery and its bracket, as well as the air filter assembly (upper and lower clamps).

21. Disconnect:
  • heating hoses near the front bulkhead;
  • brake booster vacuum line;
  • accelerator cable;
  • reverse gear lock cable;
  • fuel lines;
  • clutch cable (see picture Removing the clutch release cable);
  • external gear shift connectors;
  • electrical connections connected to the engine and gearbox.

22. In vehicles equipped with a hydraulic power steering system, remove:


  • alternator drive belt;
  • power steering pump pulley;
  • the belt tension bar, as well as the power steering pump lines.

23. In vehicles with fuel injection system:
  • relieve pressure in the fuel system and disconnect the fuel and return hoses;
  • disconnect the accelerator cable;
  • disconnect the fuel system wiring;
  • remove the brake booster vacuum hoses from the exhaust manifold.

24. Attach the engine to the brackets located at each end of the cylinder head.

24. Attach the engine to the brackets located at each end of the cylinder head.
24. Attach the engine to the brackets located at each end of the cylinder head.

25. Remove the left suspension bracket located on the gearbox (drawing on the left), right engine mount bracket (drawing on the right).

25. Remove the left suspension bracket located on the gearbox (drawing on the left), right engine…


26. Remove the engine from underneath the vehicle.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article reviewed by editor: Shirokov Arseny
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Peugeot 405: Petrol engines 1.6-2.0 l
Next

Disassembly, repair and assembly of the cylinder head
Removal and installation the cylinder head
Camshaft — Removal, Inspection and Installation
Cylinder Head Cover — Removal and Installation
Air Filter — Carburetor Models
Removal the engine with automatic transmission
Engine installation
Disassembling the engine
Cleaning and checking parts before assembly
Crankshaft — assembly and installation
See similar information for other Peugeot models

➨ Engine and transmission — removal, separation and refitting Peugeot 106 (1991-2003)
➨ Electronic fuel injection system (EP6 engine, vehicles with… Peugeot 207 (2006-2014)
➨ Manual transmission Peugeot 307 (2001-2008)
➨ Scheme 2. Magneti Marelli G5 injection system (engine XU10J2K… Peugeot 605 (1989-2000)
➨ Manual transmission — general information Peugeot 806 (1994-2002)
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Peugeot 406 (1995-2004) 
  • General information
  • User manual
  • Maintenance (gasoline)
  • Maintenance (diesel)
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Engine overhaul
  • Cooling and heating
  • Fuel system (gasoline)
  • Fuel system (diesel)
  • Engine electrical equipment
  • Transmission
  • Clutch and drive shafts
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis, running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Peugeot 405 (1987-1997) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines 1.4 l
  • Petrol engines 1.6-2.0 l
  • Diesel engines
  • Ignition system
  • Fuel system (carburetor)
  • Single point fuel injection
  • Multipoint fuel injection
  • Cooling and lubrication system
  • Exhaust system
  • Transmission
  • Clutch
  • Manual gearbox MA
  • Manual gearbox BE
  • Automatic gearbox
  • Drive shafts
  • Chassis, running gear
  • Steering
  • Front suspension
  • Rear suspension
  • Brake system
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
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