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Partner I (1996-2008) Peugeot 807 (2002-2014) Peugeot 806 (1994-2002) Peugeot J5 (1981-1993)

Drive belt (XUD with manually adjustable tension pulley) (Peugeot Partner I)

  • Main
  • Пежо
  • Partner I (1996-2008)
  • General information
  • Maintenance (diesel)
  • Drive belt (XUD with manually adjustable tension pulley)
0
Table of contents: Removal 🠇 Installation 🠇 Stretching 🠇

Removal



18. Follow the steps described in paragraph. points 1 and 2, if you haven't done so yet.

19. Disconnect the ground cable from the battery (refer to paragraph "Disconnecting the battery").

20. Loosen the two bolts securing the tension pulley assembly to the engine (figure 12.20).

Figure 12.20. Loosen the two tension roller mounting screws (marked with arrows)...

Figure 12.20. Loosen the two tension roller mounting screws (marked with arrows)...


21. Turn the adjusting bolt to move the tensioner pulley away from the drive belt and provide enough slack in the belt to remove the belt, then remove the belt from the pulleys (figure 12.21).

(Information posted on the website www.PEUGEOTBOOK.ru)

Figure 12.21. ...then turn the tensioner roller adjusting bolt to relieve belt tension (xUD series…

Figure 12.21. ...then turn the tensioner roller adjusting bolt to relieve belt tension (xUD series engines)




Note: If the belt is to be reused, mark the direction of rotation on it before removing it. This will ensure that the belt is installed correctly.


Installation



22. When replacing a belt, ensure that the new belt is the correct type, and if installing a removed belt, follow the marks made during removal to ensure it is installed correctly. Place the belt on the pulleys so that the belt ribs fit correctly into the grooves on the pulleys and the belt is routed properly.

23. Select the belt slack using the tension pulley adjusting bolt. Then tighten the belt as described below.

Stretching



24. Follow the steps described in paragraph. points 1 and 2, if you haven't done so yet.

25. Correct tension of the drive belt ensures its long service life.

26. The belt should be tensioned so that when pressing firmly with the thumb in the middle of the longest section between the pulleys there is a deflection of approximately 5.0 mm (see the note at the beginning of this paragraph).

27. To make the adjustment, loosen the two tension pulley assembly mounting screws and turn the adjusting bolt until the correct tension is achieved. After ensuring the correct belt tension, rotate the crankshaft two revolutions and check the tension again.

28. After ensuring that the belt tension is correct, securely tighten the tension pulley assembly mounting screws and connect the ground wire to the battery.

29. Fix the coolant hoses in the standard position and install the mudguard (or a technological lid). Install the wheel and lower the vehicle.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article reviewed by editor: Nikonova Veronica
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Partner I: Maintenance (diesel)
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Drive belt (XUD with manual adjuster on the upper generator…
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Partner I (1996-2008) 
  • General information
  • Introduction to the guide
  • Faults en route
  • Weekly checks
  • User manual
  • Maintenance (petrol)
  • Maintenance (diesel)
  • Power unit
  • Petrol engines
  • Diesel engines «XUD»
  • Diesel engines «DW»
  • Overhaul of petrol engines
  • Overhaul of diesel engines
  • Cooling and heating
  • Power and exhaust (petrol)
  • Power and exhaust (XUD diesels)
  • Power and exhaust (DW diesels)
  • Emission reduction
  • Starting and charging system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Drive shafts
  • Chassis, running gear
  • Brake system
  • Car suspension
  • Steering
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Peugeot 807 (2002-2014) 
  • General information
  • Operating instructions
  • Maintenance
  • Troubleshooting
  • Power unit
  • Gasoline engines
  • Diesel engines
  • Cooling and heating
  • Fuel injection (petrol)
  • Fuel system (diesel)
  • Fuel system
  • Exhaust system
  • Ignition system
  • Transmission
  • Clutch
  • Manual gearbox
  • Automatic gearbox
  • Chassis, running gear
  • Brake system
  • Car suspension
  • Steering system
  • Body and interior
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Power devices
  • Electrical circuits
Peugeot 806 (1994-2002) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Fuel injection (petrol)
  • Fuel system (diesel)
  • Ignition and exhaust systems
  • ECM Bosch Motronic MP 3.2
  • ECM Magneti-Marelli (MM)
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Chassis, running gear
  • Brake system
  • Car suspension
  • Steering
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
Peugeot J5 (1981-1993) 
  • General information
  • Introduction to manual
  • Specifications
  • Gasoline engine
  • Engine repair
  • Lubrication system
  • Cooling system
  • Fuel system
  • Ignition system
  • Diesel engine
  • Engine repair (DB9)
  • Lubrication system (DB9)
  • Cooling system (DB9)
  • Fuel injection (DB9)
  • Engine repair (U25)
  • Lubrication system (U25)
  • Cooling system (U25)
  • Fuel injection (U25)
  • Transmission
  • Clutch
  • Gearbox
  • Drive shafts
  • Chassis, running gear
  • Steering system
  • Car suspension
  • Brake system
  • Electrical equipment
  • Power devices
  • Electrical circuits
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