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Partner I (1996-2008) Peugeot 807 (2002-2014) Peugeot 806 (1994-2002) Peugeot J5 (1981-1993)

Cylinder head assembly (Peugeot Partner I)

  • Main
  • Пежо
  • Partner I (1996-2008)
  • Power unit
  • Overhaul of petrol engines
  • Cylinder head assembly
0
1. Working with the first valve, install the lower spring plate. Then dip the new valve stem seal into fresh engine oil and then, using a suitable socket head, carefully press it onto the guide bushing (figure 8.1).

Figure 8.1 Using a suitable socket, press the new oil seal firmly onto the guide bushing

Figure 8.1 Using a suitable socket, press the new oil seal firmly onto the guide bushing


2. Lubricate the first valve stem and insert it into the guide bushing (figure 8.2).

Figure 8.2. Lubricate the valve stem and insert it into the guide

Figure 8.2. Lubricate the valve stem and insert it into the guide


3. Install the spring on the lower plate and then install the upper spring plate (figure 8.3, a, b).

Figure 8.3, a. Install the valve spring...

Figure 8.3, a. Install the valve spring...




Figure 8.3, b....then install the upper plate on the spring

Figure 8.3, b....then install the upper plate on the spring


4. Compress the valve spring and insert the crackers into the groove on the valve stem (figure 8.4). Remove the spring compressor and repeat the procedure on the remaining valves. The valves should be installed according to their original position. When installing new valves, install them in accordance with their lapping order.

Figure 8.4. Compress the valve spring and insert the crackers into the recess on the valve stem

Figure 8.4. Compress the valve spring and insert the crackers into the recess on the valve stem


Tip: Use grease to hold the valve spring keepers on the valve stem when removing the spring compressor.


5. After installing all the valves, make sure the cylinder head is stable, take a hammer and lightly tap the end of each valve stem through an intermediate wooden block. This will allow the elements to take a stable position.



6. Install the camshaft, hydraulic lifters and valve levers (whichever is applicable), as described in chapter 2A.

7. Install all remaining components in the reverse order of removal. Install new seals or gaskets if necessary.

8. The cylinder head can then be installed as described in chapter 2A.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article reviewed by editor: Nikonova Veronica
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Partner I: Overhaul of petrol engines
Next

Cylinder head and valves — cleaning and inspection
Cylinder head — disassembly
Engine Overhaul — disassembly sequence
Engine/gearbox — removal and installation
Engine Removal — method and precautions
Pistons with connecting rods — removal
Crankshaft — removal
Cylinder block/engine crankcase — cleaning and inspection
Piston and connecting rod assembly — inspection
Crankshaft — inspection
See similar information for other Peugeot models

➨ Cylinder head cover — removal and refitting Peugeot 106 (1991-2003)
➨ Cylinder head (petrol engines 1.4 and 1.6 l, EPZ, TU5) Peugeot 207 (2006-2014)
➨ Cylinder head — removal from the engine while it is on the… Peugeot 305 (1977-1989)
➨ Removal the cylinder head Peugeot 405 (1987-1997)
➨ Cylinder head — removal Peugeot 605 (1989-2000)
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Partner I (1996-2008) 
  • General information
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  • User manual
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  • Power and exhaust (DW diesels)
  • Emission reduction
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  • Clutch
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  • Drive shafts
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  • Brake system
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  • Equipment and devices
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Peugeot 807 (2002-2014) 
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  • Power unit
  • Gasoline engines
  • Diesel engines
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Peugeot 806 (1994-2002) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Petrol engines
  • Diesel engines
  • Lubrication system
  • Cooling system
  • Fuel injection (petrol)
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  • Ignition and exhaust systems
  • ECM Bosch Motronic MP 3.2
  • ECM Magneti-Marelli (MM)
  • Transmission
  • Clutch
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  • Steering
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  • Equipment and devices
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Peugeot J5 (1981-1993) 
  • General information
  • Introduction to manual
  • Specifications
  • Gasoline engine
  • Engine repair
  • Lubrication system
  • Cooling system
  • Fuel system
  • Ignition system
  • Diesel engine
  • Engine repair (DB9)
  • Lubrication system (DB9)
  • Cooling system (DB9)
  • Fuel injection (DB9)
  • Engine repair (U25)
  • Lubrication system (U25)
  • Cooling system (U25)
  • Fuel injection (U25)
  • Transmission
  • Clutch
  • Gearbox
  • Drive shafts
  • Chassis, running gear
  • Steering system
  • Car suspension
  • Brake system
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  • Electrical circuits
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