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Partner I (1996-2008) Peugeot 807 (2002-2014) Peugeot 806 (1994-2002) Peugeot J5 (1981-1993)

Pistons with connecting rods — removal (Peugeot Partner I)

  • Main
  • Пежо
  • Partner I (1996-2008)
  • Power unit
  • Overhaul of petrol engines
  • Pistons with connecting rods — removal
0
1. Remove the cylinder head, oil pan and oil pump (See Chapter 2A).

2. If there is an obvious wear ridge at the top of any cylinder, it may be necessary to remove it with a scraper or special reamer to avoid damaging the piston during removal. The presence of such a ridge indicates increased wear of the cylinder.

3. Using quick-drying paint, mark each connecting rod and connecting rod bearing cap on a flat machined surface with the corresponding cylinder number. If the engine has been disassembled previously, note any identification marks previously applied (figure 9.3). Keep in mind that cylinder #1 is at the end of the engine where the transmission (flywheel) mounts.

Figure 9.3. Identification marks on the connecting rod and big-end bearing cap (bearing #3 shown)

Figure 9.3. Identification marks on the connecting rod and big-end bearing cap (bearing #3 shown)


4. Turn the crankshaft enough to bring pistons No. 1 and 4 to the BDC position (to the bottom dead center).

5. Remove the nuts or bolts, as applicable, from the bearing cap of the small end of connecting rod No. 1. Remove the cap and take out the lower bearing shell (figure 9.5). If the bearing shells are to be reused, tape the cover and shell together.



Figure 9.5. Remove the connecting rod lower end bearing shell and cap

Figure 9.5. Remove the connecting rod lower end bearing shell and cap


6. To prevent possible damage to the main journals, tape the threaded ends of the connecting rod studs, if applicable (figure 9.6).

Figure 9.6. To protect the crankshaft journals, tape the threaded ends of the connecting rod studs

Figure 9.6. To protect the crankshaft journals, tape the threaded ends of the connecting rod studs


7. Using the hammer handle, push the piston up along the cylinder and remove it through the top of the cylinder block. Remove the bearing shell, secure it to the connecting rod using adhesive tape and store it in a safe place.

8. Install the connecting rod small end cap onto the connecting rod and secure it with nuts/bolts without tightening them. This will help keep the elements in the correct order.



9. Remove piston No. 4 in the same way.

10. Turn the crankshaft 180° to bring pistons No. 2 and 3 to the BDC position (to the bottom dead center), and remove them in the same way.

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Article reviewed by editor: Nikonova Veronica
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Partner I: Overhaul of petrol engines
Next

Cylinder head assembly
Cylinder head and valves — cleaning and inspection
Cylinder head — disassembly
Engine Overhaul — disassembly sequence
Engine/gearbox — removal and installation
Crankshaft — removal
Cylinder block/engine crankcase — cleaning and inspection
Piston and connecting rod assembly — inspection
Crankshaft — inspection
Main and connecting rod bearings — inspection
See similar information for other Peugeot models

➨ Piston/connecting rod assembly — removal Peugeot 106 (1991-2003)
➨ Removal and installation of steering rods Peugeot 207 (2006-2014)
➨ Pistons, connecting rods and crankshaft — removal Peugeot 305 (1977-1989)
➨ Removal pistons with connecting rods Peugeot 406 (1995-2004)
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Partner I (1996-2008) 
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Peugeot 807 (2002-2014) 
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Peugeot 806 (1994-2002) 
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Peugeot J5 (1981-1993) 
  • General information
  • Introduction to manual
  • Specifications
  • Gasoline engine
  • Engine repair
  • Lubrication system
  • Cooling system
  • Fuel system
  • Ignition system
  • Diesel engine
  • Engine repair (DB9)
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  • Engine repair (U25)
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  • Transmission
  • Clutch
  • Gearbox
  • Drive shafts
  • Chassis, running gear
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