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Peugeot 106 (1991-2003)

Engine removal — methods and precautions (Peugeot 106)

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  • 10X
  • Peugeot 106 (1991-2003)
  • Power unit
  • Engine overhaul
  • Engine removal — methods and precautions
0
If you have decided that the engine must be removed for overhaul or major repair work, several preliminary steps should be taken.

Locating a suitable place to work is extremely important. Adequate work space, along with storage space for the vehicle, will be needed. If a workshop or garage is not available, at the very least, a flat, level, clean work surface is required.

Cleaning the engine compartment and engine/transmission before beginning the removal procedure will help keep tools clean and organised.

An engine hoist or A-frame will also be necessary. Make sure that the equipment is rated in excess of the combined weight of the engine and transmission. Safety is of primary importance, considering the potential hazards involved in lifting the engine/transmission out of the vehicle.

If this is the first time you have removed an engine, an assistant should ideally be available. Advice and aid from someone more experienced would also be helpful. There are many instances when one person cannot simultaneously perform all of the operations required when lifting the engine out of the vehicle.

Plan the operation ahead of time. Before starting work, arrange for the hire of (or obtain) all of the tools and equipment you will need. Some of the equipment necessary to perform engine/transmission removal and installation safely and with relative ease (in addition to an engine hoist) is as follows: a heavy-duty trolley jack, complete sets of spanners and sockets, wooden blocks, and plenty of rags and cleaning solvent for mopping up spilled oil, coolant and fuel. If the hoist must be hired, make sure that you arrange for it in advance, and perform all of the operations possible without it beforehand. This will save you money and time.



Plan for the vehicle to be out of use for quite a while. An engineering works will be required to perform some of the work which the do-it-yourselfer cannot accomplish without special equipment. These places often have a busy schedule, so it would be a good idea to consult them before removing the engine, in order to accurately estimate the amount of time required to rebuild or repair components that may need work.

Always be extremely careful when removing and refitting the engine/transmission. Serious injury can result from careless actions. Plan ahead and take your time, and a job of this nature, although major, can be accomplished successfully.

The engine and transmission is removed from under the vehicle on all models described in this manual.
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article reviewed by editor: Matveev Demid
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Peugeot 106: Engine overhaul
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Engine overhaul — general information
General information
Engine removal and overhaul procedures — specifications
Engine and transmission — removal, separation and refitting
Engine overhaul — dismantling sequence
Cylinder head — dismantling
Cylinder head and valves — cleaning and inspection
Cylinder head — reassembly
See similar information for other Peugeot models

➨ Starting the engine with an additional battery Peugeot 207 (2006-2014)
➨ Engine compartment — inspection and safety precautions Peugeot 307 (2001-2008)
➨ Starting a gasoline engine Peugeot 405 (1987-1997)
➨ Precautions when working on the fuel system of a diesel engine Peugeot 605 (1989-2000)
➨ Precautions when working on the fuel system of a diesel engine Peugeot 806 (1994-2002)
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Peugeot 106 (1991-2003) 
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