Removal and installation rear disc brake pads BOSCH (Peugeot 206)

When removing and installing brake pads at Peugeot service centers, the FACOM D60 A clamp is used.

Remove the rear brake pads in the following order:

1) engage 1st gear and place chocks under the wheels;

2) lift the car with a jack from the side of the wheel being removed;

3) remove the wheel;

4) remove the filter of the brake fluid supply reservoir;

5) pump out some of the brake fluid from the reservoir using a syringe;

6) put the filter back in place;



7) remove cotter pin 1 (figure 9.9) and finger 2;

8) remove the brake pads;

9) check visually:

• tightness around piston circumference 3 (figure 9.10);
• condition and correct fit of protective cuff 2 and protective corrugated caps 1;
• brake disc wear;

10) replace faulty parts;



11) if the groove A of the brake shoe linings has disappeared (figure 9.11), it is necessary to replace the brake pads;

12) clean the brake caliper and brake disc from dust and dirt;



13) using clamp 1 (see figure 9.5) push the piston into the cylinder until it stops.

Install the rear brake pads in the following order:

• turn piston 1 (figure 9.12) so that mark A is located above or below groove B;
• install the inner brake shoe together with the spring;

Note: The inner brake shoe has a protrusion.

• install the outer brake shoe together with the spring;

• move both brake shoes apart until they touch the upper stop 1 (figure 9.13);
• install pin 3 and new cotter pin 2;
• check the brake fluid level in the supply tank and top up if necessary;
• pull the parking brake lever about ten times;
• reinstall the wheel, tightening the bolts to a torque of 85 Nm;
• lower the rear of the car;
• start the engine and press the brake pedal several times with increasing force before starting to move.