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Peugeot 106 (1991-2003)

Cooling system hoses — disconnection and renewal (Peugeot 106)

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  • 10X
  • Peugeot 106 (1991-2003)
  • Power unit
  • Cooling and heating
  • Cooling system hoses — disconnection and renewal
0
1. The number, routing and pattern of hoses will vary according to model, but the same basic procedure applies. Before commencing work, make sure that the new hoses are to hand, along with new hose clips if needed. It is good practice to renew the hose clips at the same time as the hoses.

2. Drain the cooling system, as described in Chapter 1A or 1B, saving the coolant if it is fit for re-use. Squirt a little penetrating oil onto the hose clips if they are corroded.

3. Release the hose clips from the hose concerned. Three types of clip are used; worm-drive, spring and "sardine-can". The worm-drive clip is released by turning its screw anti-clockwise. The spring clip is released by squeezing its tags together with pliers, at the same time working the clip away from the hose stub (see illustration). The "sardine-can" clip is not re-usable and is best cut off with snips or side cutters.

2.3. Releasing a radiator top hose spring clip

2.3. Releasing a radiator top hose spring clip


4. Unclip any wires, cables or other hoses which may be attached to the hose being removed. Make notes for reference when refitting if necessary.

5. Release the hose from its stubs, using a gentle twisting motion. Be careful not to damage the stubs on delicate components such as the radiator. If the hose is stuck fast, try carefully prising the end of the hose with a screwdriver or similar, taking care not to use excessive force. The best course is often to cut off a stubborn hose using a sharp knife, but again be careful not to damage the stubs.



6. Before fitting the new hose, smear the stubs with washing-up liquid or a suitable rubber lubricant to aid fitting.

Caution: Do not use oil or grease, which may attack the rubber.


7. Fit the hose clips over the ends of the hose, then fit the hose over its stubs. Work the hose into position. When satisfied, locate and tighten the hose clips.

8. Refill the cooling system as described in Chapter 1A or 1B. Run the engine and check that there are no leaks.

9. Recheck the tightness of the hose clips on any new hoses after a few hundred miles.

10. Top-up the coolant level if necessary (see "Weekly checks").
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian
Article reviewed by editor: Matveev Demid
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Peugeot 106: Cooling and heating
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General information and precautions
Cooling, heating and ventilation systems — specifications
Radiator — removal, inspection and refitting
Thermostat — removal, testing and refitting
Electric cooling fan(s) — testing, removal and refitting
Cooling system electrical switches — testing, removal and…
Coolant pump — removal and refitting
See similar information for other Peugeot models

➨ Cooling system test data (all engines) Peugeot 207 (2006-2014)
➨ Cooling system specification Peugeot 305 (1977-1989)
➨ Cooling system hoses Peugeot 405 (1987-1997)
➨ Cooling system — bleeding Peugeot 605 (1989-2000)
➨ Checking the cooling system Peugeot 806 (1994-2002)
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