- remove the front right wheel;
- remove the front right mudguard;
- remove the protective screens under the power unit;
- drain the oil from the gearbox;
Attention! Remove downpipe to avoid damage to flex link (bellows), which cannot withstand the torsional, tensile or bending loads that may occur when dismantling one of the suspension elements of the power unit.
- remove the lower reactive suspension arm;
- remove the wheel drive on the right;
Pic. 4.120. Removing turbocharger pipes: 1, 3 - pipelines; 2 - bolt
- unscrew bolt 2 (pic. 4.120);
- disconnect pipelines 1 and 3;
Pic. 4.121. Removing the EGR valve: 1 - node; 2 - recirculation valve; 3, 4 - pipelines
- remove valve 2 (pic. 4.121) exhaust gas recirculation;
- remove pipeline 3;
- remove node 1;
- remove pipeline 4;
- muffle the inlet and outlet necks of the turbocharger;
Pic. 4.122. Removing the turbocharger: 1 - knee; 2 - nuts; 3 - connecting fitting; 4 - turbocharger; 5, 7, 10 - bolts; 6, 9 - oil pipeline connections; 8 - support
- remove support 8 (pic. 4.122);
- set aside the connection points for oil lines 6 and 9;
- remove elbow 1;
- unscrew nuts 2;
- remove the clutch housing protection;
- tilt the engine forward;
- remove the turbocharger 4.
Install the turbocharger in the following order:
- replace nuts 2 (see fig. 4.122);
- install turbocharger 4;
- tighten the studs on the manifold to 10 Nm;
- tighten nuts 2 to 25 Nm;
- tighten bolts 5 to 12 Nm;
- tighten the connecting fitting 3 to 22 Nm;
- tighten bolts 10 to 23 Nm;
- install support 8;
- tighten bolts 7 to 23 Nm;
- tighten fitting 9 to 47.5 Nm;
- reinstall connection 6 of the oil line;
Complete the installation in the reverse order of removal following the instructions below:
Pic. 4.123. Installation of the reaction arm of the engine mount: 1, 3, 5 - bolts; 2 - nuts; 4 - jet lever
- install reaction arm 4 (pic. 4.123) engine mounts;
- install the right wheel drive;
- tighten bolts 1 and nuts 2 to 10 Nm;
- tighten bolt 5 to 50 Nm;
- tighten bolt 3 to 35 Nm;
- tighten the wheel drive shaft nut to 325 Nm;
- tighten the wheel bolts to 85 Nm;
Attention! Systematically replace the clamp of the exhaust system.
- install details of system of release of the fulfilled gases;
- pour oil into the gearbox;
- fill the engine cooling system and remove air from it.