Removing
Disconnect the battery.
Drain the liquid from the engine cooling system.
Remove:
- protective shield under the engine (depending on the model);
- front bumper (2) (see corresponding operation);
- front right headlight (1).
Loosen the windshield washer reservoir screws.
Move the washer reservoir (without opening circuit).
Place the car on a lift.
EP6DT / DTS engines
Remove intake manifold (4) (above).
Turn away bolts (5) and remove the air filter unit cover (3).
Remove the bolt (9) and remove the intake manifold (8) (lower).
Remove the bolt (6) and remove the air filter (7).
Disconnect the connector in the area «A».
Loosen the clamps (10) And (14).
Turn away bolts (11) And (13) and remove the intermediate tube (12).
Attention. Relieve fuel pressure by connecting the end of the tube to the SHRADER fitting and collect the drained fuel in a collection container (in the zone «b»).
Loosen and disconnect fuel lines (15) (in the zone «With»).
Remove the lifting bracket.
Disconnect the bleed tube (16) (in the zone «d»).
Disconnect connector (in the zone «e»).
Loosen the nuts (17).
Disconnect air conditioner tubes (18) from the air conditioner gearbox.
Attention. Close the air conditioner tubes quickly to prevent refrigerant from escaping.
Loosen the nuts (19).
Disconnect tubes (18) from the air conditioner condenser.
Attention. Quickly close the air conditioner tubes to prevent refrigerant from baking.
Move back the accessory drive belt.
Unplug electrical connectors (21) air conditioner compressor (22).
Loosen the bolts (20).
Pull back the refrigeration compressor (22).
Turn away bolts (20).
Loosen the nuts (23).
Disconnect the air conditioning pipes (18) from the air conditioning compressor (22).
Attention. Close the air conditioner tubes quickly to prevent refrigerant from escaping.
Disconnect the air conditioning pressure sensor electrical connector.
Remove the A/C pipe fixing bolts.
Disconnect the air conditioning pipes (18).
Remove high tube (hp) and low (VR) air conditioner pressure.
Turn away bolts (24) and remove the air filter unit cover (25).
EP6 / ERZ engines
Turn away bolts (27) and remove the air filter unit (26) (intermediate piece).
Remove the bolt (28) and remove the intake manifold (29) and air filter unit (30) (lower).
Disconnect fuel hoses (31).
Disconnect fuel hoses (31) (in the zone «f»).
Remove the lifting bail (32).
Disconnect the bleed tube (33) (in the zone «g»).
Loosen the nuts (34).
Attention. Close the air conditioner tubes quickly to prevent refrigerant from escaping.
Disconnect the air conditioning pipes (35) from the air conditioner gearbox.
Loosen the nuts (36).
Attention. Close the air conditioner tubes quickly to prevent refrigerant from escaping.
Disconnect tubes (35) from the air conditioning compressor.
Loosen the nuts (37).
Attention. Close the air conditioner tubes quickly to prevent refrigerant from escaping.
Disconnect tubes (35) from the air conditioner condenser.
Disconnect the air conditioning pressure sensor electrical connector.
Remove the A/C pipe fixing bolts.
Disconnect the air conditioning pipes (35).
Remove high tube (hp) and low (VR) air conditioner pressure.
Installation
Attention. Check the cleanliness of the hoses before and after the elements of the air conditioning system.
Note. Before installing the A/C pipes, install new gaskets lubricated with A/C compressor oil.
Attention. Observe the required tightening torques (see relevant tables).
Install all removed parts in reverse order.