- inertial puller 0316-A, 1671-T;
- threaded sleeve for removal 0410-A, 4083-T;
- threaded sleeve for removing BOXER/JUMPER 0410-L;
- protective element of the hinge sleeve — 0410-J;
- clamp for clamps — clic, QETIKER.
Replace the outer joint mudguard in the following order:
- remove the front wheel drive as described above;
Figure 6.150. Inner hinge: A - supporting surface
- stick the adhesive tape on the supporting surface A (figure 6.150) under the seal;
Figure 6.151. Outer hinge: 1 - case; 2 - clamps; A - grooves
- mark the position of the cover 1 (figure 6.151) relative to the shaft, if there are no mounting grooves on it A;
- remove clamps 2;
Figure 6.152. Removing the outer joint from the shaft: 1 - outer hinge; 2, 3 - devices
- clamp the wheel drive shaft in a vice and using tools 2 and 3 (figure 6.152) remove the outer joint housing 1 from the shaft;
Figure 6.153. Removing the retaining ring: 1 - retaining ring; 2 - case
- remove the retaining ring 1 from the shaft (figure 6.153) and case 2;
- remove old grease from the joint and wash it with kerosene;
Caution! Do not use solvent.
- install new mudguard 2 and retaining ring 1 on the shaft;
Figure 6.154. Installation of the clamp: 1 - clamp; 2 - shaft
- install clamp 1 on the retaining ring (figure 6.154) for easy installation with hinge;
- fill the cavity of the hinge and boot with the recommended lubricant;
Figure 6.155. Installing the outer joint on the shaft: 1 - outer hinge; 2 - clamp; 3 - shaft
- insert shaft 3 (figure 6.155) into the hinge cage 1;
- remove clamp 2;
- install the cover in a fixed position on the shaft and the hinge housing;
Figure 6.156. Installing clamps: 1 - clamps; 2 - wire
- install two clamps 1 into place (figure 6.156), without tightening them;
- carefully, so as not to damage the cover, connect the inner cavity of the hinge to the atmosphere using wire 2 from a blunt-ended welding electrode;
- remove the wire and tighten the clamps with clamps;
- complete the installation of the wheel drive on the vehicle in the reverse order of removal.
Replace the inner joint mudguard in the following order:
Text taken from the website (Peugeotbook.ru)
- remove the front wheel drive as described above;
Figure 6.157. Removing the inner hinge cover: 1 - case; 2 - clamps; A - support surface for the seal
- stick the adhesive tape on the supporting surface A (figure 6.157) under the seal;
- mark the position of the cover 1 relative to the shaft if it does not have mounting grooves A;
- remove clamps 2;
- slide cover 1 along the shaft;
- remove the hinge housing from the shaft;
- remove the cover from the shaft;
- remove old grease from the joint and wash it with kerosene;
Caution! Do not use solvent.
- install a new cover on the shaft;
- fill the cavity of the hinge and boot with the recommended lubricant;
- install the shaft into the hinge housing;
- install the cover in the correct position in relation to the shaft and housing;
Figure 6.158. Installing the inner hinge cover: 1, 2 - clamps; 3 - wire; A - support surface for the seal
- install two clamps 1 and 2 in their places (figure 6.158), without tightening them;
- carefully, so as not to damage the cover, connect the internal cavity of the hinge to the atmosphere using wire 3 from a blunt-ended welding electrode;
- remove the wire and tighten the clamps with clamps;
- remove the adhesive tape from surface A;
- complete the installation of the wheel drive on the vehicle in the reverse order of removal.