Special fixtures:
1 - tip «Allen Facom» ST.17;
2 - tap for steering gear 8612-T.
Removing
Remove the steering gear (see corresponding operation) and secure it in a vise equipped with pads.
Remove:
- plug (1) using tool 1;
- puck (2);
- rubber spacer (3);
- pusher (4) with O-ring (5).
Apply a thin coat of lubricant to the threads of tool 2 (lubricant «Total» №3924).
Drive the threads in the steering gear case with tool 2 until the hard points disappear.
Attention. Open the circuit carefully to prevent dirt particles from entering it.
Clean the parts and pushrod seat in the steering box.
Installation
Attention. Replace Parts (1), (2), (3), (4) And (5) new.
Set the rack in the middle position (see corresponding operation).
Apply a thin layer of grease to the pusher (4) (lubricant «Total» №3924).
Install (new details):
- pusher (4) with O-ring (5);
- rubber spacer (3);
- puck (2);
- plug (1) with tool 1.
Tighten the stopper (1) torque of 10 Nm using tool 1.
Label «A» on the crankcase of the steering mechanism opposite the mark «With» on the cork (1).
Label «b» on the crankcase of the steering mechanism through 60°from the mark «A».
unscrew the plug (1) using tool 1 until the marks match «With» And «b».
Lock stopper (1) relative to the steering gear housing using a core.
Make sure that there are no hard points along the entire travel of the steering gear rack.
Install steering gear (see corresponding operation).