- turn off the ignition and disconnect the wire «masses» from the storage battery;
- remove the decorative covers of the generator;
- remove the accessory drive belt;
- remove the chute with wires from the engine and fix it;
- disconnect the electrical wires from the generator;
Pic. 9.2. Location of the air conditioning compressor (1) and bolts (2) on DW10TD and DW10ATED engines
- unscrew compressor mounting bolts 1 (pic. 9.2) air conditioner and, without disconnecting the hoses from it, take it aside and fasten it to the engine with a soft wire;
Attention! Do not open the cooling circuit of the air conditioning system. Do not pinch the refrigerant hoses.
- unscrew the bolt 2 of the generator bracket, this will free up access to the bolt 3 of the generator, which must also be unscrewed;
- unscrew the rear upper bolt of the generator;
Pic. 9.3. Generator mount: 1 - tension roller; 2 - tension roller support; 3 - bolt, 40 Nm; 4 - generator
- remove bolt 3 (pic. 9.3) generator mounts;
- turn out a bolt of fastening of a tension roller of 1 v-ribbed belt;
- unscrew the mounting bolt of the support 2 of the tension roller of the V-ribbed belt and remove it;
- take the generator away from the engine and remove it upwards from the engine compartment.
To install a generator:
- before installing the generator, check the presence of spacers on the generator bracket;
- install the generator on the engine and fix it with bolts, starting with the two located on the side of the pulley;
- tighten the alternator mounting bolts to 40 Nm;
- tighten the alternator bracket mounting bolt to 20 Nm;
- install the air conditioning compressor on the bracket and fix it with bolts;
- further installation is carried out in the reverse order of removal, taking into account the following:
- connect wire «masses» to the battery;
- initiate all electronic systems.